Emulsion separation and fouling of electrospun polyacrylonitrile membranes for produced water applications
Abstract
Produced water (PW) is a complex mixture generated during oil and gas extraction. Membrane fouling by hydrocarbon emulsions (sizes < 10 µm) challenges most PW treatment systems. Electrospinning has the possibility of creating microporous membranes that present unique performance properties, though evaluations of these characteristics are largely restricted to unrealistic dead-end configurations. Three different nanofibrous polyacrylonitrile (PAN) membranes were synthesized by electrospinning and their performances contrasted with a commercially available PAN membrane. Feed solutions included synthetic oil and solvent emulsions and a PW from an operating well-site. Two nanoparticles, polyaniline (PANI) and reduced graphene oxide (RGO), were studied for enhancing the oleophobicity and fouling properties of the electrospun PAN membranes. Electrospun membranes showed higher porosities (68 to 80 %) and water permeance values (9,000 to 10,000 LMH/bar) relative to that for the commercially available PAN membrane (44 % and 8,800 LMH/bar). All electrospun membranes provided superior performance characteristics when treating the emulsions and PW relative to the commercial membrane. Furthermore, the PANI integrated membrane demonstrated the greatest resistance to oil/solvent emulsion fouling and comparable performance to the RGO and PAN membrane treating the PW.
- Authors:
-
- University of Wyoming, Laramie, WY (United States)
- Publication Date:
- Research Org.:
- Univ. of Wyoming, Laramie, WY (United States)
- Sponsoring Org.:
- USDOE Office of Fossil Energy and Carbon Management (FECM)
- OSTI Identifier:
- 2004665
- Alternate Identifier(s):
- OSTI ID: 1899385
- Grant/Contract Number:
- FE0031855
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Separation and Purification Technology
- Additional Journal Information:
- Journal Volume: 306; Journal ID: ISSN 1383-5866
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 03 NATURAL GAS; Produced water; Oil and grease fouling; Electrospinning; Filtration
Citation Formats
Butler, Elizabeth M., and Brant, Jonathan A. Emulsion separation and fouling of electrospun polyacrylonitrile membranes for produced water applications. United States: N. p., 2022.
Web. doi:10.1016/j.seppur.2022.122623.
Butler, Elizabeth M., & Brant, Jonathan A. Emulsion separation and fouling of electrospun polyacrylonitrile membranes for produced water applications. United States. https://doi.org/10.1016/j.seppur.2022.122623
Butler, Elizabeth M., and Brant, Jonathan A. Sun .
"Emulsion separation and fouling of electrospun polyacrylonitrile membranes for produced water applications". United States. https://doi.org/10.1016/j.seppur.2022.122623. https://www.osti.gov/servlets/purl/2004665.
@article{osti_2004665,
title = {Emulsion separation and fouling of electrospun polyacrylonitrile membranes for produced water applications},
author = {Butler, Elizabeth M. and Brant, Jonathan A.},
abstractNote = {Produced water (PW) is a complex mixture generated during oil and gas extraction. Membrane fouling by hydrocarbon emulsions (sizes < 10 µm) challenges most PW treatment systems. Electrospinning has the possibility of creating microporous membranes that present unique performance properties, though evaluations of these characteristics are largely restricted to unrealistic dead-end configurations. Three different nanofibrous polyacrylonitrile (PAN) membranes were synthesized by electrospinning and their performances contrasted with a commercially available PAN membrane. Feed solutions included synthetic oil and solvent emulsions and a PW from an operating well-site. Two nanoparticles, polyaniline (PANI) and reduced graphene oxide (RGO), were studied for enhancing the oleophobicity and fouling properties of the electrospun PAN membranes. Electrospun membranes showed higher porosities (68 to 80 %) and water permeance values (9,000 to 10,000 LMH/bar) relative to that for the commercially available PAN membrane (44 % and 8,800 LMH/bar). All electrospun membranes provided superior performance characteristics when treating the emulsions and PW relative to the commercial membrane. Furthermore, the PANI integrated membrane demonstrated the greatest resistance to oil/solvent emulsion fouling and comparable performance to the RGO and PAN membrane treating the PW.},
doi = {10.1016/j.seppur.2022.122623},
journal = {Separation and Purification Technology},
number = ,
volume = 306,
place = {United States},
year = {Sun Nov 13 00:00:00 EST 2022},
month = {Sun Nov 13 00:00:00 EST 2022}
}
Works referenced in this record:
Produced water characteristics, treatment and reuse: A review
journal, April 2019
- Al-Ghouti, Mohammad A.; Al-Kaabi, Maryam A.; Ashfaq, Mohammad Y.
- Journal of Water Process Engineering, Vol. 28
Produced Water in the Western United States: Geographical Distribution, Occurrence, and Composition
journal, March 2008
- Benko, Katie L.; Drewes, Jörg E.
- Environmental Engineering Science, Vol. 25, Issue 2
The Use of Micro/Ultrafiltration for the Removal of Oil and Suspended Solids from Oilfield Brines
journal, May 1992
- Zaidi, A.; Simms, K.; Kok, S.
- Water Science and Technology, Vol. 25, Issue 10
Ultrafiltration of water generated in oil and gas production
journal, September 1997
- Santos, Susan M.; Wiesner, Mark R.
- Water Environment Research, Vol. 69, Issue 6
Electrospun polyimide fiber membranes for separation of oil-in-water emulsions
journal, September 2021
- Song, Chen; Rutledge, Gregory C.
- Separation and Purification Technology, Vol. 270
Antifouling membranes for oily wastewater treatment: Interplay between wetting and membrane fouling
journal, July 2018
- Huang, Shilin; Ras, Robin H. A.; Tian, Xuelin
- Current Opinion in Colloid & Interface Science, Vol. 36
Behavior of oil droplets at the membrane surface during crossflow microfiltration of oil–water emulsions
journal, February 2016
- Tummons, Emily N.; Tarabara, Volodymyr V.; Chew, Jia Wei
- Journal of Membrane Science, Vol. 500
Ultrafiltration of saline oil-in-water emulsions stabilized by an anionic surfactant: Effect of surfactant concentration and divalent counterions
journal, September 2017
- Tummons, Emily N.; Chew, Jia Wei; Fane, Anthony G.
- Journal of Membrane Science, Vol. 537
The effect of permeate flux on membrane fouling during microfiltration of oily water
journal, March 2017
- He, Zhengwang; Miller, Daniel J.; Kasemset, Sirirat
- Journal of Membrane Science, Vol. 525
Effect of cross-flow velocity, oil concentration and salinity on the critical flux of an oil-in-water emulsion in microfiltration
journal, May 2017
- Tanudjaja, Henry J.; Tarabara, Volodymyr V.; Fane, Anthony G.
- Journal of Membrane Science, Vol. 530
Assessment of oil fouling by oil-membrane interaction energy analysis
journal, August 2018
- Tanudjaja, Henry J.; Chew, Jia Wei
- Journal of Membrane Science, Vol. 560
Polyvinylidene fluoride (PVDF) membrane for oil rejection from oily wastewater: A performance review
journal, December 2016
- Otitoju, T. A.; Ahmad, A. L.; Ooi, B. S.
- Journal of Water Process Engineering, Vol. 14
Cross-flow and dead-end microfiltration of oily-water emulsion. Part I: Experimental study and analysis of flux decline
journal, June 1995
- Koltuniewicz, A. B.; Field, R. W.; Arnot, T. C.
- Journal of Membrane Science, Vol. 102
Critical flux and fouling mechanism in cross flow microfiltration of oil emulsion: Effect of viscosity and bidispersity
journal, April 2019
- Tanudjaja, Henry J.; Chew, Jia Wei
- Separation and Purification Technology, Vol. 212
Superhydrophilic and underwater superoleophobic membranes - A review of synthesis methods
journal, November 2019
- Zarghami, Soheil; Mohammadi, Toraj; Sadrzadeh, Mohtada
- Progress in Polymer Science, Vol. 98
Superhydrophilic (superwetting) surfaces: A review on fabrication and application
journal, March 2017
- Otitoju, T. A.; Ahmad, A. L.; Ooi, B. S.
- Journal of Industrial and Engineering Chemistry, Vol. 47
Superhydrophilic and Superwetting Surfaces: Definition and Mechanisms of Control
journal, December 2010
- Drelich, Jaroslaw; Chibowski, Emil
- Langmuir, Vol. 26, Issue 24
Assessing short-range membrane–colloid interactions using surface energetics
journal, June 2002
- Brant, J.
- Journal of Membrane Science, Vol. 203, Issue 1-2
Membrane fouling by emulsified oil: A review
journal, October 2020
- Tummons, Emily; Han, Qi; Tanudjaja, Henry J.
- Separation and Purification Technology, Vol. 248
Recent progress in electrospun nanofibrous membranes for oil/water separation
journal, February 2021
- Su, Ruilin; Li, Simin; Wu, Wanlin
- Separation and Purification Technology, Vol. 256
Fabrication of a PAN–PA6/PANI membrane using dual spinneret electrospinning followed by in situ polymerization for separation of oil-in-water emulsions
journal, January 2020
- Faraji, Mehdi; Nabavi, Seyed Reza; Salimi-Kenari, Hamed
- New Journal of Chemistry, Vol. 44, Issue 31
Antifouling hydrolyzed polyacrylonitrile/graphene oxide membrane with spindle-knotted structure for highly effective separation of oil-water emulsion
journal, June 2017
- Zhang, Jianqiang; Pan, Xinglong; Xue, Qingzhong
- Journal of Membrane Science, Vol. 532
Development of a superhydrophilic nanofiber membrane for oil/water emulsion separation via modification of polyacrylonitrile/polyaniline composite
journal, November 2020
- Shakiba, Mohamadreza; Nabavi, Seyed Reza; Emadi, Hamid
- Polymers for Advanced Technologies, Vol. 32, Issue 3
Graphene oxide/polyacrylonitrile fiber hierarchical-structured membrane for ultra-fast microfiltration of oil-water emulsion
journal, January 2017
- Zhang, Jianqiang; Xue, Qingzhong; Pan, Xinglong
- Chemical Engineering Journal, Vol. 307
Stable underwater superoleophobic conductive polymer coated meshes for high-efficiency oil–water separation
journal, January 2015
- Liu, Mingming; Li, Jing; Shi, Lei
- RSC Advances, Vol. 5, Issue 42
The Preparation and Characterization of Polyacrylonitrile-Polyaniline (PAN/PANI) Fibers
journal, February 2019
- Karbownik, Iwona; Rac-Rumijowska, Olga; Fiedot-Toboła, Marta
- Materials, Vol. 12, Issue 4
Conductive composite films composed of polyaniline thin layers on microporous polyacrylonitrile surfaces
journal, October 2010
- Zhai, Guangzhao; Fan, Qingqing; Tang, Yue
- Thin Solid Films, Vol. 519, Issue 1
The chemical and structural analysis of graphene oxide with different degrees of oxidation
journal, March 2013
- Krishnamoorthy, Karthikeyan; Veerapandian, Murugan; Yun, Kyusik
- Carbon, Vol. 53
Dispersion behaviour of graphene oxide and reduced graphene oxide
journal, September 2014
- Konios, Dimitrios; Stylianakis, Minas M.; Stratakis, Emmanuel
- Journal of Colloid and Interface Science, Vol. 430
Superior dispersion of highly reduced graphene oxide in N,N-dimethylformamide
journal, June 2012
- Dang, Thanh Truong; Pham, Viet Hung; Hur, Seung Hyun
- Journal of Colloid and Interface Science, Vol. 376, Issue 1
Influence of Working Temperature on The Formation of Electrospun Polymer Nanofibers
journal, January 2017
- Yang, Guang-Zhi; Li, Hai-Peng; Yang, Jun-He
- Nanoscale Research Letters, Vol. 12, Issue 1
The impact of relative humidity on electrospun polymer fibers: From structural changes to fiber morphology
journal, December 2020
- Szewczyk, Piotr K.; Stachewicz, Urszula
- Advances in Colloid and Interface Science, Vol. 286
Membrane Fouling for Produced Water Treatment: A Review Study From a Process Control Perspective
journal, June 2018
- Jepsen, Kasper; Bram, Mads; Pedersen, Simon
- Water, Vol. 10, Issue 7
Effects of crossflow velocity and transmembrane pressure on microfiltration of oil-in-water emulsions
journal, December 2012
- Darvishzadeh, Tohid; Priezjev, Nikolai V.
- Journal of Membrane Science, Vol. 423-424
The rejection of oil by microfiltration of a stabilised kerosene/water emulsion
journal, April 2000
- Cumming, I. W.; Holdich, R. G.; Smith, I. D.
- Journal of Membrane Science, Vol. 169, Issue 1
Microfiltration of oil-in-water emulsions
journal, November 1996
- Nazzal, Faten F.; Wiesner, Mark R.
- Water Environment Research, Vol. 68, Issue 7
Effects of Humidity and Solution Viscosity on Electrospun Fiber Morphology
journal, October 2013
- Nezarati, Roya M.; Eifert, Michelle B.; Cosgriff-Hernandez, Elizabeth
- Tissue Engineering Part C: Methods, Vol. 19, Issue 10