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Title: Field retrieved photovoltaic backsheet survey from diverse climate zones: Analysis of degradation patterns and phenomena

Abstract

Understanding the impact of climate stressors on photovoltaic (PV) backsheet degradation in real-use conditions is critical to improve the accelerated testing exposures, extend the backsheet lifetime, and increase the confidence in PV reliability. Here, in this work, a total of 33 PV module backsheets were retrieved from six climatic zones worldwide with 2 - 28 years of exposure. These modules included five types of backsheet air-side materials (or outer layer): poly(vinylidene fluoride) (PVDF), poly(tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride) (THV), poly(vinyl fluoride) (PVF), poly(ethylene terephthalate) (PET), and polyamide (PA). Attenuated total reflection Fourier-transform infrared spectroscopy (ATR-FTIR) was used to identify air-side materials. The degradation induced color change, gloss loss, and chemical material changes analyzed using optical microscopy, differential scanning calorimetry (DSC), scanning electron microscopy (SEM), colorimetry (yellowness index (YI)), and gloss measurements. PVDF, THV, and PVF air-side layer backsheets, in particular PVF, had minimal degradation in the air-side layer appearance and chemical structures after exposure in different climatic zones. The PET air-side backsheets exhibited obvious color increase (22.55 YI units after about 9 years exposure) and the PA/PA/PA backsheets showed large gloss loss (up to 76.4 %) relative to the unexposed backsheets. Severe cracks between cells that penetrated through the entire thickness of backsheetsmore » are observed on PA/PA/PA backsheets after 4-6 years of exposure in 6 climatic zones. The current indoor exposure standards were not sufficient to identify this degradation type. However, fluoropolymer based PV backsheets showed lower levels of degradation predictors and increased climatic resistance. Specific samples (PVF) showed little change from baseline after 28 years of outdoor exposure.« less

Authors:
ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [2]; ORCiD logo [3]; ORCiD logo [3]; ORCiD logo [4]; ORCiD logo [2]; ORCiD logo [3]; ORCiD logo [4]; ORCiD logo [5]; ORCiD logo [6]; ORCiD logo [5]; ORCiD logo [1]
  1. Case Western Reserve Univ., Cleveland, OH (United States)
  2. National Inst. of Standards and Technology (NIST), Gaithersburg, MD (United States)
  3. Arkema, Inc., King of Prussia, PA (United States)
  4. Northeastern Univ., Boston, MA (United States)
  5. Underwriter’s Laboratories Inc., Northbrook, IL (United States)
  6. National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Publication Date:
Research Org.:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
OSTI Identifier:
1984219
Alternate Identifier(s):
OSTI ID: 1974474
Report Number(s):
NREL/JA-5K00-83714
Journal ID: ISSN 0038-092X; MainId:84487;UUID:240edb8a-d7d3-400c-81bb-15509909397d;MainAdminID:69702
Grant/Contract Number:  
AC36-08GO28308; EE0007143; 1 UL1 RR024989; DE-EE0007143
Resource Type:
Accepted Manuscript
Journal Name:
Solar Energy
Additional Journal Information:
Journal Volume: 259; Journal ID: ISSN 0038-092X
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
29 ENERGY PLANNING, POLICY, AND ECONOMY; Backsheet degradation; Outdoor exposure; Photovoltaic module; Field exposures; Climatic zones; Backsheet cracking; Anisotropic degradation

Citation Formats

Wieser, Raymond J., Wang, Yu, Fairbrother, Andrew, Napoli, Sophie, Hauser, Adam W., Julien, Scott, Gu, Xiaohong, O‘Brien, Gregory S., Wan, Kai-Tak, Ji, Liang, Kempe, Michael D., Boyce, Kenneth P., and Bruckman, Laura S. Field retrieved photovoltaic backsheet survey from diverse climate zones: Analysis of degradation patterns and phenomena. United States: N. p., 2023. Web. doi:10.1016/j.solener.2023.04.061.
Wieser, Raymond J., Wang, Yu, Fairbrother, Andrew, Napoli, Sophie, Hauser, Adam W., Julien, Scott, Gu, Xiaohong, O‘Brien, Gregory S., Wan, Kai-Tak, Ji, Liang, Kempe, Michael D., Boyce, Kenneth P., & Bruckman, Laura S. Field retrieved photovoltaic backsheet survey from diverse climate zones: Analysis of degradation patterns and phenomena. United States. https://doi.org/10.1016/j.solener.2023.04.061
Wieser, Raymond J., Wang, Yu, Fairbrother, Andrew, Napoli, Sophie, Hauser, Adam W., Julien, Scott, Gu, Xiaohong, O‘Brien, Gregory S., Wan, Kai-Tak, Ji, Liang, Kempe, Michael D., Boyce, Kenneth P., and Bruckman, Laura S. Wed . "Field retrieved photovoltaic backsheet survey from diverse climate zones: Analysis of degradation patterns and phenomena". United States. https://doi.org/10.1016/j.solener.2023.04.061.
@article{osti_1984219,
title = {Field retrieved photovoltaic backsheet survey from diverse climate zones: Analysis of degradation patterns and phenomena},
author = {Wieser, Raymond J. and Wang, Yu and Fairbrother, Andrew and Napoli, Sophie and Hauser, Adam W. and Julien, Scott and Gu, Xiaohong and O‘Brien, Gregory S. and Wan, Kai-Tak and Ji, Liang and Kempe, Michael D. and Boyce, Kenneth P. and Bruckman, Laura S.},
abstractNote = {Understanding the impact of climate stressors on photovoltaic (PV) backsheet degradation in real-use conditions is critical to improve the accelerated testing exposures, extend the backsheet lifetime, and increase the confidence in PV reliability. Here, in this work, a total of 33 PV module backsheets were retrieved from six climatic zones worldwide with 2 - 28 years of exposure. These modules included five types of backsheet air-side materials (or outer layer): poly(vinylidene fluoride) (PVDF), poly(tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride) (THV), poly(vinyl fluoride) (PVF), poly(ethylene terephthalate) (PET), and polyamide (PA). Attenuated total reflection Fourier-transform infrared spectroscopy (ATR-FTIR) was used to identify air-side materials. The degradation induced color change, gloss loss, and chemical material changes analyzed using optical microscopy, differential scanning calorimetry (DSC), scanning electron microscopy (SEM), colorimetry (yellowness index (YI)), and gloss measurements. PVDF, THV, and PVF air-side layer backsheets, in particular PVF, had minimal degradation in the air-side layer appearance and chemical structures after exposure in different climatic zones. The PET air-side backsheets exhibited obvious color increase (22.55 YI units after about 9 years exposure) and the PA/PA/PA backsheets showed large gloss loss (up to 76.4 %) relative to the unexposed backsheets. Severe cracks between cells that penetrated through the entire thickness of backsheets are observed on PA/PA/PA backsheets after 4-6 years of exposure in 6 climatic zones. The current indoor exposure standards were not sufficient to identify this degradation type. However, fluoropolymer based PV backsheets showed lower levels of degradation predictors and increased climatic resistance. Specific samples (PVF) showed little change from baseline after 28 years of outdoor exposure.},
doi = {10.1016/j.solener.2023.04.061},
journal = {Solar Energy},
number = ,
volume = 259,
place = {United States},
year = {Wed May 17 00:00:00 EDT 2023},
month = {Wed May 17 00:00:00 EDT 2023}
}

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