High-throughput, in situ imaging of multi-layer powder-blown directed energy deposition with angled nozzle

Webster, Samantha; Giovannini, Marco; Shi, Yi; Martinez-Prieto, Nicolas; Fezzaa, Kamel; Sun, Tao; Ehmann, Kornel; Cao, Jian

doi:10.1063/5.0077140

Title: High-throughput, in situ imaging of multi-layer powder-blown directed energy deposition with angled nozzle

Journal Article · 06 February 2022 · Review of Scientific Instruments

DOI: https://doi.org/10.1063/5.0077140 · OSTI ID:1894901

^[1]; Giovannini, Marco ^[1];

^[1]; Martinez-Prieto, Nicolas ^[1];

^[2];

^[3];

^[1];

^[1]

Northwestern Univ., Evanston, IL (United States)
Argonne National Lab. (ANL), Lemont, IL (United States)
Univ. of Virginia, Charlottesville, VA (United States)

Laser metal additive manufacturing (AM) has become an increasingly popular technology due to its flexibility in geometry and materials. As one of the commercialized additive processes, powder-blown directed energy deposition (DED) has been used in multiple industries such as aerospace, automotive, medical device, etc. However, a lack of fundamental understanding remains for this process, and many opportunities for alloy development and implementation can be identified. A high-throughput, in situ DED system capable of multi-layer builds that can address these issues is presented here. In this work, implications of layer heights and energy density are investigated through an extensive process parameter sweep, showcasing the power of a high-throughput setup while also discussing multi-layer interactions.

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Research Organization:: Argonne National Laboratory (ANL), Argonne, IL (United States). Advanced Photon Source (APS)

Sponsoring Organization:: National Institute of Standards and Technology (NIST), Center for Hierarchical Materials Design (CHiMaD); USDOE Office of Science (SC), Basic Energy Sciences (BES). Scientific User Facilities Division

Grant/Contract Number:: AC02-06CH11357

OSTI ID:: 1894901

Journal Information:: Review of Scientific Instruments, Journal Name: Review of Scientific Instruments Journal Issue: 2 Vol. 93; ISSN 0034-6748

Publisher:: American Institute of Physics (AIP)Copyright Statement

Country of Publication:: United States

Language:: English

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