DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Co-production of bio-ethanol, xylonic acid and slow-release nitrogen fertilizer from low-cost straw pulping solid residue

Abstract

In this paper, a novel bio-refinery sequence yielding varieties of co-products was developed using straw pulping solid residue. This process utilizes neutral sulfite pretreatment which under optimal conditions (160 °C and 3% (w/v) sulfite charge) provides 64.3% delignification while retaining 90% of cellulose and 67.3% of xylan. The pretreated solids exhibited excellent enzymatic digestibility, with saccharification yields of 86.9% and 81.1% for cellulose and xylan, respectively. After pretreatment, the process of semi-simultaneous saccharification and fermentation (S-SSF) and bio-catalysis was investigated. The results revealed that decreased ethanol yields were achieved when solid loading increased from 5% to 30%. An acceptable ethanol yield of 76.8% was obtained at 20% solid loading. After fermentation, bio-catalysis of xylose remaining in fermentation broth resulted in near 100% xylonic acid (XA) yield at varied solid loadings. Finally, to complete the co-product portfolio, oxidation ammoniation of the dissolved lignin successfully transformed it into biodegradable slow-release nitrogen fertilizer with excellent agricultural properties.

Authors:
 [1];  [2];  [3];  [3];  [3];  [3];  [3];  [3];  [3];  [3]
  1. Nanjing Forestry Univ. (China). College of Chemical Engineering. Co-Innovation Center for Efficient Processing and Utilization of Forest Resources; Univ. of Tennessee, Knoxville, TN (United States). Dept. of Chemical & Biomolecular Engineering
  2. Univ. of Tennessee, Knoxville, TN (United States). Dept. of Chemical & Biomolecular Engineering. Inst. of Agriculture. Dept. of Forestry, Wildlife and Fisheries. Center for Renewable Carbon; Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Chemical Sciences Division
  3. Nanjing Forestry Univ. (China). College of Chemical Engineering. Co-Innovation Center for Efficient Processing and Utilization of Forest Resources
Publication Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Nanjing Forestry Univ. (China)
Sponsoring Org.:
USDOE; National Key Technology Research and Development Program of China; Natural Science Foundation of Jiangsu Province for Youth (China); National Natural Science Foundation for Youth (China)
OSTI Identifier:
1468141
Grant/Contract Number:  
AC05-00OR22725; 2015BAD15B09; BK20150874; 31600463
Resource Type:
Accepted Manuscript
Journal Name:
Bioresource Technology
Additional Journal Information:
Journal Volume: 250; Journal ID: ISSN 0960-8524
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
09 BIOMASS FUELS; neutral sulfite pretreatment; straw pulping solid residue; bio-ethanol; xylonic acid; slow-release nitrogen fertilizer

Citation Formats

Huang, Chen, Ragauskas, Arthur J., Wu, Xinxing, Huang, Yang, Zhou, Xuelian, He, Juan, Huang, Caoxing, Lai, Chenhuan, Li, Xin, and Yong, Qiang. Co-production of bio-ethanol, xylonic acid and slow-release nitrogen fertilizer from low-cost straw pulping solid residue. United States: N. p., 2017. Web. doi:10.1016/j.biortech.2017.11.060.
Huang, Chen, Ragauskas, Arthur J., Wu, Xinxing, Huang, Yang, Zhou, Xuelian, He, Juan, Huang, Caoxing, Lai, Chenhuan, Li, Xin, & Yong, Qiang. Co-production of bio-ethanol, xylonic acid and slow-release nitrogen fertilizer from low-cost straw pulping solid residue. United States. https://doi.org/10.1016/j.biortech.2017.11.060
Huang, Chen, Ragauskas, Arthur J., Wu, Xinxing, Huang, Yang, Zhou, Xuelian, He, Juan, Huang, Caoxing, Lai, Chenhuan, Li, Xin, and Yong, Qiang. Wed . "Co-production of bio-ethanol, xylonic acid and slow-release nitrogen fertilizer from low-cost straw pulping solid residue". United States. https://doi.org/10.1016/j.biortech.2017.11.060. https://www.osti.gov/servlets/purl/1468141.
@article{osti_1468141,
title = {Co-production of bio-ethanol, xylonic acid and slow-release nitrogen fertilizer from low-cost straw pulping solid residue},
author = {Huang, Chen and Ragauskas, Arthur J. and Wu, Xinxing and Huang, Yang and Zhou, Xuelian and He, Juan and Huang, Caoxing and Lai, Chenhuan and Li, Xin and Yong, Qiang},
abstractNote = {In this paper, a novel bio-refinery sequence yielding varieties of co-products was developed using straw pulping solid residue. This process utilizes neutral sulfite pretreatment which under optimal conditions (160 °C and 3% (w/v) sulfite charge) provides 64.3% delignification while retaining 90% of cellulose and 67.3% of xylan. The pretreated solids exhibited excellent enzymatic digestibility, with saccharification yields of 86.9% and 81.1% for cellulose and xylan, respectively. After pretreatment, the process of semi-simultaneous saccharification and fermentation (S-SSF) and bio-catalysis was investigated. The results revealed that decreased ethanol yields were achieved when solid loading increased from 5% to 30%. An acceptable ethanol yield of 76.8% was obtained at 20% solid loading. After fermentation, bio-catalysis of xylose remaining in fermentation broth resulted in near 100% xylonic acid (XA) yield at varied solid loadings. Finally, to complete the co-product portfolio, oxidation ammoniation of the dissolved lignin successfully transformed it into biodegradable slow-release nitrogen fertilizer with excellent agricultural properties.},
doi = {10.1016/j.biortech.2017.11.060},
journal = {Bioresource Technology},
number = ,
volume = 250,
place = {United States},
year = {Wed Nov 22 00:00:00 EST 2017},
month = {Wed Nov 22 00:00:00 EST 2017}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record

Citation Metrics:
Cited by: 32 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

Production of bioethanol from lignocellulosic materials via the biochemical pathway: A review
journal, February 2011


An integrated process to enhance ethanol production from steam-exploded corn stover
journal, May 2013


Determination of dissociable groups in natural and regenerated cellulose fibers by different titration methods
journal, January 2004

  • Fras, Lidija; Laine, Janne; Stenius, Per
  • Journal of Applied Polymer Science, Vol. 92, Issue 5
  • DOI: 10.1002/app.20294

Non-isothermal autohydrolysis of Eucalyptus wood
journal, April 2002


Acidity and Lactonization of Xylonic Acid: A Nuclear Magnetic Resonance Study
journal, November 2010

  • Hummel, Michael; Leppikallio, Mikko; Heikkinen, Sami
  • Journal of Carbohydrate Chemistry, Vol. 29, Issue 8-9
  • DOI: 10.1080/07328303.2011.567424

Prewashing enhances the liquid hot water pretreatment efficiency of waste wheat straw with high free ash content
journal, November 2016


Liquefaction of lignocellulose at high-solids concentrations
journal, January 2007

  • Jørgensen, Henning; Vibe-Pedersen, Jakob; Larsen, Jan
  • Biotechnology and Bioengineering, Vol. 96, Issue 5
  • DOI: 10.1002/bit.21115

Acidity of substituted MCM-41-type mesoporous silicates probed by ammonia
journal, January 1997

  • Kosslick, H.; Landmesser, H.; Fricke, R.
  • Journal of the Chemical Society, Faraday Transactions, Vol. 93, Issue 9
  • DOI: 10.1039/a607419g

Anaerobic biotechnological approaches for production of liquid energy carriers from biomass
journal, April 2007

  • Karakashev, Dimitar; Thomsen, Anne Belinda; Angelidaki, Irini
  • Biotechnology Letters, Vol. 29, Issue 7
  • DOI: 10.1007/s10529-007-9360-3

Cell wall structural changes in wheat straw pretreated for bioethanol production
journal, January 2008

  • Kristensen, Jan B.; Thygesen, Lisbeth G.; Felby, Claus
  • Biotechnology for Biofuels, Vol. 1, Issue 1
  • DOI: 10.1186/1754-6834-1-5

Lignocellulosic ethanol production at high-gravity: challenges and perspectives
journal, January 2014


Structural Investigation of Kraft Lignins Transformed via Oxo-Ammoniation to Potential Nitrogenous Fertilizers
journal, January 1994


Autohydrolysis pretreatment of Coastal Bermuda grass for increased enzyme hydrolysis
journal, December 2009


Distinct Roles of Residual Xylan and Lignin in Limiting Enzymatic Hydrolysis of Organosolv Pretreated Loblolly Pine and Sweetgum
journal, January 2013

  • Li, Mi; Tu, Maobing; Cao, Dongxu
  • Journal of Agricultural and Food Chemistry, Vol. 61, Issue 3
  • DOI: 10.1021/jf304517w

Unexpectedly low biohydrogen yields in co-fermentation of acid pretreated cassava residue and swine manure
journal, November 2017


Effects of lignosulfonate-fertilizer applications on soil respiration and nitrogen dynamics
journal, May 1993

  • Meier, J. N.; Fyles, J. W.; MacKenzie, A. F.
  • Canadian Journal of Soil Science, Vol. 73, Issue 2
  • DOI: 10.4141/cjss93-025

Conversion of technical lignins into slow-release nitrogenous fertilizers by ammoxidation in liquid phase
journal, January 1994

  • Meier, Dietrich; Zúñiga-Partida, Virgilio; Ramírez-Cano, Felipe
  • Bioresource Technology, Vol. 49, Issue 2
  • DOI: 10.1016/0960-8524(94)90075-2

Features of promising technologies for pretreatment of lignocellulosic biomass
journal, April 2005


Fourier Transform Infrared (FTIR) Spectroscopy of Biological Tissues
journal, February 2008

  • Movasaghi, Zanyar; Rehman, Shazza; ur Rehman, Dr. Ihtesham
  • Applied Spectroscopy Reviews, Vol. 43, Issue 2
  • DOI: 10.1080/05704920701829043

Enzymatic hydrolysis of biomass at high-solids loadings – A review
journal, September 2013


Ethanol production from wheat straw hemicellulose hydrolysate by Pichia stipitis
journal, April 2001


Spectroscopic manifestation of stretching vibrations of glycosidic linkage in polysaccharides
journal, October 2005


Ultrasound-assisted production of bioethanol by simultaneous saccharification and fermentation of corn meal
journal, September 2010


Biomass pretreatments capable of enabling lignin valorization in a biorefinery process
journal, April 2016


Switching the mode of metabolism in the yeast Saccharomyces cerevisiae
journal, May 2004


Ammoxidized kraft lignin as a slow-release fertilizer tested on Sorghum vulgare
journal, July 1997


Evaluation of dilute acid pretreatment on cashew apple bagasse for ethanol and xylitol production
journal, May 2014

  • Rocha, Maria Valderez Ponte; Rodrigues, Tigressa Helena Soares; de Albuquerque, Tiago Lima
  • Chemical Engineering Journal, Vol. 243
  • DOI: 10.1016/j.cej.2013.12.099

A comparison of the surface properties of lignin and sulfonated lignins by FTIR spectroscopy and wicking technique
journal, May 2008

  • Shen, Qing; Zhang, Tao; Zhu, Mei-Fang
  • Colloids and Surfaces A: Physicochemical and Engineering Aspects, Vol. 320, Issue 1-3
  • DOI: 10.1016/j.colsurfa.2008.01.012

Modeling semi-simultaneous saccharification and fermentation of ethanol production from cellulose
journal, August 2010


Production of bioethanol from wheat straw: An overview on pretreatment, hydrolysis and fermentation
journal, July 2010


Bioethanol production from sago pith waste using microwave hydrothermal hydrolysis accelerated by carbon dioxide
journal, September 2014


Enzyme technology: an overview
journal, August 2002


Effect of hydrogen peroxide pretreatment on the structural features and the enzymatic hydrolysis of rice straw
journal, October 1985

  • Wei, Chia-Jenn; Cheng, Chung-Yueh
  • Biotechnology and Bioengineering, Vol. 27, Issue 10
  • DOI: 10.1002/bit.260271005

Cellulosic ethanol production performance with SSF and SHF processes using immobilized Zymomonas mobilis
journal, December 2012


Lignosulfonate Effects on Phosphate Reactions in a Clay Soil: Causal Modeling
journal, May 1991


Oxidative Cracking of Precipitated Hardwood Lignin by Hydrogen Peroxide
journal, January 2000


Sodium carbonate–sodium sulfite pretreatment for improving the enzymatic hydrolysis of rice straw
journal, May 2013


Comparative Study on Four Chemical Pretreatment Methods for an Efficient Saccharification of Corn Stover
journal, March 2014

  • Yu, Heng; Zhang, Min; Ouyang, Jia
  • Energy & Fuels, Vol. 28, Issue 7
  • DOI: 10.1021/ef5001612

Sulfite pretreatment (SPORL) for robust enzymatic saccharification of spruce and red pine
journal, April 2009


Works referencing / citing this record:

Biomimetic composite scaffold from an in situ hydroxyapatite coating on cellulose nanocrystals
journal, January 2019

  • Huang, Chen; Bhagia, Samarthya; Hao, Naijia
  • RSC Advances, Vol. 9, Issue 10
  • DOI: 10.1039/c8ra09523j

Effect of Novel Pretreatment of Steam Explosion Associated with Ammonium Sulfite Process on Enzymatic Hydrolysis of Corn Straw
journal, May 2019

  • Zhao, Qihong; Wang, Lan; Chen, Hongzhang
  • Applied Biochemistry and Biotechnology, Vol. 189, Issue 2
  • DOI: 10.1007/s12010-019-03018-w