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Title: Using Synchrotron Radiation Microtomography to Investigate Multi-scale Three-dimensional Microelectronic Packages

Abstract

Synchrotron radiation micro-tomography (SRµT) is a non-destructive three-dimensional (3D) imaging technique that offers high flux for fast data acquisition times with high spatial resolution. In the electronics industry there is serious interest in performing failure analysis on 3D microelectronic packages, many which contain multiple levels of high-density interconnections. Often in tomography there is a trade-off between image resolution and the volume of a sample that can be imaged. This inverse relationship limits the usefulness of conventional computed tomography (CT) systems since a microelectronic package is often large in cross sectional area 100-3,600 mm 2 , but has important features on the micron scale. The micro-tomography beamline at the Advanced Light Source (ALS), in Berkeley, CA USA, has a setup which is adaptable and can be tailored to a sample's properties, i.e., density, thickness, etc., with a maximum allowable cross-section of 36 x 36 mm. This setup also has the option of being either monochromatic in the energy range ~7-43 keV or operating with maximum flux in white light mode using a polychromatic beam. Presented here are details of the experimental steps taken to image an entire 16 x 16 mm system within a package, in order to obtain 3D imagesmore » of the system with a spatial resolution of 8.7 µm all within a scan time of less than 3 min. Also shown are results from packages scanned in different orientations and a sectioned package for higher resolution imaging. In contrast a conventional CT system would take hours to record data with potentially poorer resolution. Indeed, the ratio of field-of-view to throughput time is much higher when using the synchrotron radiation tomography setup. The description below of the experimental setup can be implemented and adapted for use with many other multi-materials.« less

Authors:
 [1];  [1];  [2];  [3];  [2];  [4];  [4]
  1. Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States). Materials Engineering Division
  2. Intel Corporation, Chandler, AZ (United States). Assembly Test and Technology Development Failure Analysis Labs
  3. Intel Corporation, Chandler, AZ (United States). Assembly Test and Technology Development Failure Analysis Labs
  4. Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Advanced Light Source (ALS)
Publication Date:
Research Org.:
Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
Sponsoring Org.:
USDOE Office of Science (SC), Basic Energy Sciences (BES)
OSTI Identifier:
1341977
Alternate Identifier(s):
OSTI ID: 1426722
Report Number(s):
LLNL-JRNL-670598
Journal ID: ISSN 1940-087X;
Grant/Contract Number:  
AC52-07NA27344; AC02-­‐05CH11231; AC02-05CH11231
Resource Type:
Accepted Manuscript
Journal Name:
Journal of Visualized Experiments
Additional Journal Information:
Journal Issue: 110; Journal ID: ISSN 1940-087X
Publisher:
MyJoVE Corp.
Country of Publication:
United States
Language:
English
Subject:
42 ENGINEERING; 36 MATERIALS SCIENCE

Citation Formats

Carlton, Holly D., Elmer, John W., Li, Yan, Pacheco, Mario, Goyal, Deepak, Parkinson, Dilworth Y., and MacDowell, Alastair A. Using Synchrotron Radiation Microtomography to Investigate Multi-scale Three-dimensional Microelectronic Packages. United States: N. p., 2016. Web. doi:10.3791/53683.
Carlton, Holly D., Elmer, John W., Li, Yan, Pacheco, Mario, Goyal, Deepak, Parkinson, Dilworth Y., & MacDowell, Alastair A. Using Synchrotron Radiation Microtomography to Investigate Multi-scale Three-dimensional Microelectronic Packages. United States. https://doi.org/10.3791/53683
Carlton, Holly D., Elmer, John W., Li, Yan, Pacheco, Mario, Goyal, Deepak, Parkinson, Dilworth Y., and MacDowell, Alastair A. Wed . "Using Synchrotron Radiation Microtomography to Investigate Multi-scale Three-dimensional Microelectronic Packages". United States. https://doi.org/10.3791/53683. https://www.osti.gov/servlets/purl/1341977.
@article{osti_1341977,
title = {Using Synchrotron Radiation Microtomography to Investigate Multi-scale Three-dimensional Microelectronic Packages},
author = {Carlton, Holly D. and Elmer, John W. and Li, Yan and Pacheco, Mario and Goyal, Deepak and Parkinson, Dilworth Y. and MacDowell, Alastair A.},
abstractNote = {Synchrotron radiation micro-tomography (SRµT) is a non-destructive three-dimensional (3D) imaging technique that offers high flux for fast data acquisition times with high spatial resolution. In the electronics industry there is serious interest in performing failure analysis on 3D microelectronic packages, many which contain multiple levels of high-density interconnections. Often in tomography there is a trade-off between image resolution and the volume of a sample that can be imaged. This inverse relationship limits the usefulness of conventional computed tomography (CT) systems since a microelectronic package is often large in cross sectional area 100-3,600 mm 2 , but has important features on the micron scale. The micro-tomography beamline at the Advanced Light Source (ALS), in Berkeley, CA USA, has a setup which is adaptable and can be tailored to a sample's properties, i.e., density, thickness, etc., with a maximum allowable cross-section of 36 x 36 mm. This setup also has the option of being either monochromatic in the energy range ~7-43 keV or operating with maximum flux in white light mode using a polychromatic beam. Presented here are details of the experimental steps taken to image an entire 16 x 16 mm system within a package, in order to obtain 3D images of the system with a spatial resolution of 8.7 µm all within a scan time of less than 3 min. Also shown are results from packages scanned in different orientations and a sectioned package for higher resolution imaging. In contrast a conventional CT system would take hours to record data with potentially poorer resolution. Indeed, the ratio of field-of-view to throughput time is much higher when using the synchrotron radiation tomography setup. The description below of the experimental setup can be implemented and adapted for use with many other multi-materials.},
doi = {10.3791/53683},
journal = {Journal of Visualized Experiments},
number = 110,
volume = ,
place = {United States},
year = {Wed Apr 13 00:00:00 EDT 2016},
month = {Wed Apr 13 00:00:00 EDT 2016}
}

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