3D printed hierarchical honeycombs with shape integrity under large compressive deformations
Abstract
Here, we describe the in-plane compressive performance of a new type of hierarchical cellular structure created by replacing cell walls in regular honeycombs with triangular lattice configurations. The fabrication of this relatively complex material architecture with size features spanning from micrometer to centimeter is facilitated by the availability of commercial 3D printers. We apply to these hierarchical honeycombs a thermal treatment that facilitates the shape preservation and structural integrity of the structures under large compressive loading. The proposed hierarchical honeycombs exhibit a progressive failure mode, along with improved stiffness and energy absorption under uniaxial compression. High energy dissipation and shape integrity at large imposed strains (up to 60%) have also been observed in these hierarchical honeycombs under cyclic loading. Experimental and numerical studies suggest that these anomalous mechanical behaviors are attributed to the introduction of a structural hierarchy, intrinsically controlled by the cell wall slenderness of the triangular lattice and by the shape memory effect induced by the thermal and mechanical compressive treatment.
- Authors:
-
[1];
[2]
- National Renewable Energy Lab. (NREL), Golden, CO (United States). Transportation and Hydrogen Systems Center; State Univ. of New York (SUNY), Stony Brook, NY (United States). Dept. of Mechanical Engineering
- State Univ. of New York (SUNY), Stony Brook, NY (United States). Dept. of Mechanical Engineering
- Univ. of Bristol, Bristol (United Kingdom). Bristol Composites Inst. (ACCIS)
- Lamar Univ., Beaumont, TX (United States). Dept. of Mechanical Engineering
- Publication Date:
- Research Org.:
- National Renewable Energy Lab. (NREL), Golden, CO (United States)
- Sponsoring Org.:
- USDOE; National Science Foundation (NSF); US Department of the Navy, Office of Naval Research (ONR)
- OSTI Identifier:
- 1407465
- Report Number(s):
- NREL/JA-5400-70441
Journal ID: ISSN 0264-1275
- Grant/Contract Number:
- AC36-08GO28308
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Materials & Design
- Additional Journal Information:
- Journal Volume: 137; Journal Issue: C; Journal ID: ISSN 0264-1275
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; HIERARCHICAL HONEYCOMBS; STIFFNESS; ENERGY ABSORPTION; ENERGY DISSIPATION; STRUCTURAL INTEGRITY
Citation Formats
Chen, Yanyu, Li, Tiantian, Jia, Zian, Scarpa, Fabrizio, Yao, Chun-Wei, and Wang, Lifeng. 3D printed hierarchical honeycombs with shape integrity under large compressive deformations. United States: N. p., 2017.
Web. https://doi.org/10.1016/j.matdes.2017.10.028.
Chen, Yanyu, Li, Tiantian, Jia, Zian, Scarpa, Fabrizio, Yao, Chun-Wei, & Wang, Lifeng. 3D printed hierarchical honeycombs with shape integrity under large compressive deformations. United States. https://doi.org/10.1016/j.matdes.2017.10.028
Chen, Yanyu, Li, Tiantian, Jia, Zian, Scarpa, Fabrizio, Yao, Chun-Wei, and Wang, Lifeng. Thu .
"3D printed hierarchical honeycombs with shape integrity under large compressive deformations". United States. https://doi.org/10.1016/j.matdes.2017.10.028. https://www.osti.gov/servlets/purl/1407465.
@article{osti_1407465,
title = {3D printed hierarchical honeycombs with shape integrity under large compressive deformations},
author = {Chen, Yanyu and Li, Tiantian and Jia, Zian and Scarpa, Fabrizio and Yao, Chun-Wei and Wang, Lifeng},
abstractNote = {Here, we describe the in-plane compressive performance of a new type of hierarchical cellular structure created by replacing cell walls in regular honeycombs with triangular lattice configurations. The fabrication of this relatively complex material architecture with size features spanning from micrometer to centimeter is facilitated by the availability of commercial 3D printers. We apply to these hierarchical honeycombs a thermal treatment that facilitates the shape preservation and structural integrity of the structures under large compressive loading. The proposed hierarchical honeycombs exhibit a progressive failure mode, along with improved stiffness and energy absorption under uniaxial compression. High energy dissipation and shape integrity at large imposed strains (up to 60%) have also been observed in these hierarchical honeycombs under cyclic loading. Experimental and numerical studies suggest that these anomalous mechanical behaviors are attributed to the introduction of a structural hierarchy, intrinsically controlled by the cell wall slenderness of the triangular lattice and by the shape memory effect induced by the thermal and mechanical compressive treatment.},
doi = {10.1016/j.matdes.2017.10.028},
journal = {Materials & Design},
number = C,
volume = 137,
place = {United States},
year = {2017},
month = {10}
}
Free Publicly Available Full Text
Publisher's Version of Record
Other availability
Search WorldCat to find libraries that may hold this journal
Cited by: 23 works
Citation information provided by
Web of Science
Web of Science
Save to My Library
You must Sign In or Create an Account in order to save documents to your library.
Works referenced in this record:
Aluminium foams for transport industry
journal, December 1997
- Baumeister, J.; Banhart, J.; Weber, M.
- Materials & Design, Vol. 18, Issue 4-6
Light weight materials for automotive applications
journal, July 1995
- Cole, G. S.; Sherman, A. M.
- Materials Characterization, Vol. 35, Issue 1
Fracture and debonding in lithium-ion batteries with electrodes of hollow core–shell nanostructures
journal, November 2012
- Zhao, Kejie; Pharr, Matt; Hartle, Lauren
- Journal of Power Sources, Vol. 218
Fracture of electrodes in lithium-ion batteries caused by fast charging
journal, October 2010
- Zhao, Kejie; Pharr, Matt; Vlassak, Joost J.
- Journal of Applied Physics, Vol. 108, Issue 7
Mechanical properties and the hierarchical structure of bone
journal, March 1998
- Rho, Jae-Young; Kuhn-Spearing, Liisa; Zioupos, Peter
- Medical Engineering & Physics, Vol. 20, Issue 2
The mechanical behaviour of cancellous bone
journal, January 1985
- Gibson, L. J.
- Journal of Biomechanics, Vol. 18, Issue 5
The structure and mechanics of bone
journal, September 2011
- Currey, John D.
- Journal of Materials Science, Vol. 47, Issue 1
On the role of interface polymers for the mechanics of natural polymeric composites
journal, January 2004
- Fratzl, Peter; Burgert, Ingo; Gupta, Himadri S.
- Physical Chemistry Chemical Physics, Vol. 6, Issue 24
The mechanical properties of cellular solids
journal, September 1983
- Ashby, M. F.; Medalist, R. F. Mehl
- Metallurgical Transactions A, Vol. 14, Issue 9, p. 1755-1769
Nonlinear mechanical behaviour and analysis of wood and fibre materials
journal, August 1999
- Holmberg, Stefan; Persson, Kent; Petersson, Hans
- Computers & Structures, Vol. 72, Issue 4-5
Cactus fibre/polyester biocomposites: Manufacturing, quasi-static mechanical and fatigue characterisation
journal, January 2013
- Bouakba, Mustapha; Bezazi, Abderrezak; Boba, Katarzyna
- Composites Science and Technology, Vol. 74
Structural Biological Materials: Critical Mechanics-Materials Connections
journal, February 2013
- Meyers, M. A.; McKittrick, J.; Chen, P. -Y.
- Science, Vol. 339, Issue 6121
Biological materials: Structure and mechanical properties
journal, January 2008
- Meyers, Marc André; Chen, Po-Yu; Lin, Albert Yu-Min
- Progress in Materials Science, Vol. 53, Issue 1
Materials become insensitive to flaws at nanoscale: Lessons from nature
journal, May 2003
- Gao, H.; Ji, B.; Jager, I. L.
- Proceedings of the National Academy of Sciences, Vol. 100, Issue 10
The conflicts between strength and toughness
journal, October 2011
- Ritchie, Robert O.
- Nature Materials, Vol. 10, Issue 11
Tough, Bio-Inspired Hybrid Materials
journal, December 2008
- Munch, E.; Launey, M. E.; Alsem, D. H.
- Science, Vol. 322, Issue 5907
Synthesis of stochastic open cell Ni-based foams
journal, February 2004
- Queheillalt, Douglas T.; Katsumura, Yasushi; Wadley, Haydn N. G.
- Scripta Materialia, Vol. 50, Issue 3
Effect of pore size and relative density on the mechanical properties of open cell aluminum foams
journal, January 2007
- Jiang, Bin; Wang, Zejun; Zhao, Naiqin
- Scripta Materialia, Vol. 56, Issue 2
Synthesis of open-cell metal foams by templated directed vapor deposition
journal, April 2001
- Queheillalt, Douglas T.; Hass, Derek D.; Sypeck, David J.
- Journal of Materials Research, Vol. 16, Issue 4
Ultralight Metallic Microlattices
journal, November 2011
- Schaedler, T. A.; Jacobsen, A. J.; Torrents, A.
- Science, Vol. 334, Issue 6058
Tailored 3D Mechanical Metamaterials Made by Dip-in Direct-Laser-Writing Optical Lithography
journal, April 2012
- Bückmann, Tiemo; Stenger, Nicolas; Kadic, Muamer
- Advanced Materials, Vol. 24, Issue 20
Ultralight, ultrastiff mechanical metamaterials
journal, June 2014
- Zheng, X.; Lee, H.; Weisgraber, T. H.
- Science, Vol. 344, Issue 6190
On the practicability of pentamode mechanical metamaterials
journal, May 2012
- Kadic, Muamer; Bückmann, Tiemo; Stenger, Nicolas
- Applied Physics Letters, Vol. 100, Issue 19
Resilient 3D hierarchical architected metamaterials
journal, September 2015
- Meza, Lucas R.; Zelhofer, Alex J.; Clarke, Nigel
- Proceedings of the National Academy of Sciences, Vol. 112, Issue 37
Fabrication and deformation of three-dimensional hollow ceramic nanostructures
journal, September 2013
- Jang, Dongchan; Meza, Lucas R.; Greer, Frank
- Nature Materials, Vol. 12, Issue 10
Strong, lightweight, and recoverable three-dimensional ceramic nanolattices
journal, September 2014
- Meza, L. R.; Das, S.; Greer, J. R.
- Science, Vol. 345, Issue 6202
Multiscale metallic metamaterials
journal, July 2016
- Zheng, Xiaoyu; Smith, William; Jackson, Julie
- Nature Materials, Vol. 15, Issue 10
A New Type of Low Density Material: Shellular
journal, August 2015
- Han, Seung Chul; Lee, Jeong Woo; Kang, Kiju
- Advanced Materials, Vol. 27, Issue 37
Mechanical analyses of “Shellular”, an ultralow-density material
journal, January 2016
- Lee, Min Geun; Lee, Jeong Woo; Han, Seung Chul
- Acta Materialia, Vol. 103
Optimal design of “Shellular”, a micro-architectured material with ultralow density
journal, April 2016
- Nguyen, Ban Dang; Cho, Jeong Shik; Kang, Kiju
- Materials & Design, Vol. 95
Mechanical metamaterials at the theoretical limit of isotropic elastic stiffness
journal, February 2017
- Berger, J. B.; Wadley, H. N. G.; McMeeking, R. M.
- Nature, Vol. 543, Issue 7646
The topological design of multifunctional cellular metals
journal, January 2001
- Evans, A. G.; Hutchinson, J. W.; Fleck, N. A.
- Progress in Materials Science, Vol. 46, Issue 3-4
Fabrication and structural performance of periodic cellular metal sandwich structures
journal, December 2003
- Wadley, H.
- Composites Science and Technology, Vol. 63, Issue 16
In-plane mechanical and thermal conductivity properties of a rectangular–hexagonal honeycomb structure
journal, July 2008
- Bezazi, A.; Remillat, C.; Innocenti, P.
- Composite Structures, Vol. 84, Issue 3
Experimental and Numerical Study on Heat Transfer Characteristics of Metallic Honeycomb Core Structure in Transient Thermal Shock Environments
journal, August 2014
- Zheng, Liming; Wu, Dafang; Zhou, Anfeng
- International Journal of Thermophysics, Vol. 35, Issue 8
On the design of two-dimensional cellular metals for combined heat dissipation and structural load capacity
journal, June 2001
- Gu, S.; Lu, T. J.; Evans, A. G.
- International Journal of Heat and Mass Transfer, Vol. 44, Issue 11
Materials with structural hierarchy
journal, February 1993
- Lakes, Roderic
- Nature, Vol. 361, Issue 6412
Hierarchical structure and mechanical properties of nacre: a review
journal, January 2012
- Sun, Jiyu; Bhushan, Bharat
- RSC Advances, Vol. 2, Issue 20
On the mechanics of mother-of-pearl: A key feature in the material hierarchical structure
journal, February 2007
- Barthelat, F.; Tang, H.; Zavattieri, P.
- Journal of the Mechanics and Physics of Solids, Vol. 55, Issue 2
In-plane elastic buckling of hierarchical honeycomb materials
journal, July 2012
- Chen, Qiang; Pugno, Nicola M.
- European Journal of Mechanics - A/Solids, Vol. 34
Hierarchical honeycombs with tailorable properties
journal, June 2012
- Ajdari, Amin; Jahromi, Babak Haghpanah; Papadopoulos, Jim
- International Journal of Solids and Structures, Vol. 49, Issue 11-12
In plane stiffness of multifunctional hierarchical honeycombs with negative Poisson’s ratio sub-structures
journal, December 2013
- Sun, Yongtao; Pugno, Nicola M.
- Composite Structures, Vol. 106
Hierarchical composite honeycombs
journal, September 2012
- Zhao, Long; Zheng, Qing; Fan, Hualin
- Materials & Design, Vol. 40
The effects of hierarchy on the in-plane elastic properties of honeycombs
journal, May 2011
- Taylor, C. M.; Smith, C. W.; Miller, W.
- International Journal of Solids and Structures, Vol. 48, Issue 9
Hierarchical honeycomb lattice metamaterials with improved thermal resistance and mechanical properties
journal, September 2016
- Chen, Yanyu; Jia, Zian; Wang, Lifeng
- Composite Structures, Vol. 152
Harnessing structural hierarchy to design stiff and lightweight phononic crystals
journal, December 2016
- Chen, Yanyu; Wang, Lifeng
- Extreme Mechanics Letters, Vol. 9
Honeycomb phononic crystals with self-similar hierarchy
journal, September 2015
- Mousanezhad, Davood; Babaee, Sahab; Ghosh, Ranajay
- Physical Review B, Vol. 92, Issue 10
Mechanics and band gaps in hierarchical auxetic rectangular perforated composite metamaterials
journal, January 2017
- Billon, Kévin; Zampetakis, Ioannis; Scarpa, Fabrizio
- Composite Structures, Vol. 160
Out-of-plane crashworthiness of bio-inspired self-similar regular hierarchical honeycombs
journal, June 2016
- Zhang, Yong; Lu, Minghao; Wang, Chun H.
- Composite Structures, Vol. 144
Crashworthiness of vertex based hierarchical honeycombs in out-of-plane impact
journal, November 2016
- Sun, Guangyong; Jiang, Hao; Fang, Jianguang
- Materials & Design, Vol. 110
Three-dimensional micromechanical modeling of voided polymeric materials
journal, February 2002
- Danielsson, M.; Parks, D. M.; Boyce, M. C.
- Journal of the Mechanics and Physics of Solids, Vol. 50, Issue 2
Micromechanics, macromechanics and constitutive modeling of the elasto-viscoplastic deformation of rubber-toughened glassy polymers
journal, March 2007
- Danielsson, Mats; Parks, David M.; Boyce, Mary C.
- Journal of the Mechanics and Physics of Solids, Vol. 55, Issue 3
Mechanical properties of additively manufactured octagonal honeycombs
journal, December 2016
- Hedayati, R.; Sadighi, M.; Mohammadi-Aghdam, M.
- Materials Science and Engineering: C, Vol. 69
Mechanical Properties of Additively Manufactured Thick Honeycombs
journal, July 2016
- Hedayati, Reza; Sadighi, Mojtaba; Mohammadi Aghdam, Mohammad
- Materials, Vol. 9, Issue 8
Works referencing / citing this record:
Design, Fabrication, and Mechanics of 3D Micro‐/Nanolattices
journal, September 2019
- Zhang, Xuan; Wang, Yujia; Ding, Bin
- Small, Vol. 16, Issue 15
Mechanical behaviors of hierarchical cellular structures with negative Poisson’s ratio
journal, April 2018
- Hou, Jiahong; Li, Dong; Dong, Liang
- Journal of Materials Science, Vol. 53, Issue 14
The flexural property and its synergistic mechanism of multibody molded beetle elytron plates
journal, January 2020
- Yu, XinDi; Zhang, XiaoMing; Chen, JinXiang
- Science China Technological Sciences, Vol. 63, Issue 5
Static and Dynamic Loading Behavior of Ti6Al4V Honeycomb Structures Manufactured by Laser Engineered Net Shaping (LENSTM) Technology
journal, April 2019
- Antolak-Dudka, Anna; Płatek, Paweł; Durejko, Tomasz
- Materials, Vol. 12, Issue 8
Experimental and numerical study on the energy absorption abilities of trabecular–honeycomb biomimetic structures inspired by beetle elytra
journal, September 2018
- Yu, Xindi; Pan, Longcheng; Chen, Jinxiang
- Journal of Materials Science, Vol. 54, Issue 3
3D-Printed Mechanical Metamaterials with High Energy Absorption
journal, December 2018
- Yuan, Shangqin; Chua, Chee Kai; Zhou, Kun
- Advanced Materials Technologies, Vol. 4, Issue 3
Morphological and electrical characterization of conductive polylactic acid based nanocomposite before and after FDM 3D printing
journal, August 2018
- Sanatgar, Razieh Hashemi; Cayla, Aurélie; Campagne, Christine
- Journal of Applied Polymer Science, Vol. 136, Issue 6
Exploiting spatial heterogeneity and response characterization in non-uniform architected materials inspired by slime mould growth
journal, September 2019
- Ma, Chunping; Zhang, Daobo; Zhang, Zhiwei
- Bioinspiration & Biomimetics, Vol. 14, Issue 6
Experimental verification and optimization research on the energy absorption abilities of beetle elytron plate crash boxes
journal, September 2019
- Yu, Xindi; Zhang, Xiaoming; Chen, Jinxiang
- Materials Research Express, Vol. 6, Issue 11