3D printing technologies for electrochemical energy storage
Abstract
We present that fabrication and assembly of electrodes and electrolytes play an important role in promoting the performance of electrochemical energy storage (EES) devices such as batteries and supercapacitors. Traditional fabrication techniques have limitations in controlling the geometry and architecture of the electrode and solid-state electrolytes, which would otherwise compromise the performance. 3D printing, a disruptive manufacturing technology, has emerged as an innovative approach to fabricating EES devices from nanoscale to macroscale, providing great opportunities to accurately control device geometry (e.g., dimension, porosity, and morphology) and structure with enhanced specific energy and power densities. Moreover, the “additive” manufacturing nature of 3D printing provides excellent controllability of the electrode thickness with much simplified process in a cost effective manner. Additionally, with the unique spatial and temporal material manipulation capability, 3D printing can integrate multiple nano-materials in the same print, and multi-functional EES devices (including functional gradient devices) can be fabricated. Herein, we review recent advances in 3D printing of EES devices. We focus on two major 3D printing technologies including direct writing and inkjet printing. The direct material deposition characteristics of these two processes enable them to print on a variety of flat substrates, even a conformal one, well suiting themmore »
- Authors:
-
- University at Buffalo, The State University of New York, Buffalo, NY (United States). Department of Industrial Engineering
- University at Buffalo, The State University of New York, Buffalo, NY (United States). Department of Chemical and Biological Engineering
- Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
- Publication Date:
- Research Org.:
- Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1395280
- Alternate Identifier(s):
- OSTI ID: 1549760
- Report Number(s):
- PNNL-SA-126437
Journal ID: ISSN 2211-2855; PII: S221128551730513X
- Grant/Contract Number:
- AC05-76RL01830; AC05-76RLO1830
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Nano Energy
- Additional Journal Information:
- Journal Volume: 40; Journal Issue: C; Journal ID: ISSN 2211-2855
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 25 ENERGY STORAGE; 42 ENGINEERING; 36 MATERIALS SCIENCE; 3D printing; Electrochemical energy storage; Inkjet printing; Direct ink writing; Nano printing
Citation Formats
Zhang, Feng, Wei, Min, Viswanathan, Vilayanur V., Swart, Benjamin, Shao, Yuyan, Wu, Gang, and Zhou, Chi. 3D printing technologies for electrochemical energy storage. United States: N. p., 2017.
Web. doi:10.1016/J.NANOEN.2017.08.037.
Zhang, Feng, Wei, Min, Viswanathan, Vilayanur V., Swart, Benjamin, Shao, Yuyan, Wu, Gang, & Zhou, Chi. 3D printing technologies for electrochemical energy storage. United States. https://doi.org/10.1016/J.NANOEN.2017.08.037
Zhang, Feng, Wei, Min, Viswanathan, Vilayanur V., Swart, Benjamin, Shao, Yuyan, Wu, Gang, and Zhou, Chi. Thu .
"3D printing technologies for electrochemical energy storage". United States. https://doi.org/10.1016/J.NANOEN.2017.08.037. https://www.osti.gov/servlets/purl/1395280.
@article{osti_1395280,
title = {3D printing technologies for electrochemical energy storage},
author = {Zhang, Feng and Wei, Min and Viswanathan, Vilayanur V. and Swart, Benjamin and Shao, Yuyan and Wu, Gang and Zhou, Chi},
abstractNote = {We present that fabrication and assembly of electrodes and electrolytes play an important role in promoting the performance of electrochemical energy storage (EES) devices such as batteries and supercapacitors. Traditional fabrication techniques have limitations in controlling the geometry and architecture of the electrode and solid-state electrolytes, which would otherwise compromise the performance. 3D printing, a disruptive manufacturing technology, has emerged as an innovative approach to fabricating EES devices from nanoscale to macroscale, providing great opportunities to accurately control device geometry (e.g., dimension, porosity, and morphology) and structure with enhanced specific energy and power densities. Moreover, the “additive” manufacturing nature of 3D printing provides excellent controllability of the electrode thickness with much simplified process in a cost effective manner. Additionally, with the unique spatial and temporal material manipulation capability, 3D printing can integrate multiple nano-materials in the same print, and multi-functional EES devices (including functional gradient devices) can be fabricated. Herein, we review recent advances in 3D printing of EES devices. We focus on two major 3D printing technologies including direct writing and inkjet printing. The direct material deposition characteristics of these two processes enable them to print on a variety of flat substrates, even a conformal one, well suiting them to applications such as wearable devices and on-chip integrations. Other potential 3D printing techniques such as freeze nano-printing, stereolithography, fused deposition modeling, binder jetting, laminated object manufacturing, and metal 3D printing are also introduced. The advantages and limitations of each 3D printing technology are extensively discussed. More importantly, we provide a perspective on how to integrate the emerging 3D printing with existing technologies to create structures over multiple length scale from nano to macro for EES applications.},
doi = {10.1016/J.NANOEN.2017.08.037},
journal = {Nano Energy},
number = C,
volume = 40,
place = {United States},
year = {2017},
month = {8}
}
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A 3D‐Printed Electrochemical Water Splitting Cell
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- Lee, Chong‐Yong; Taylor, Adam C.; Beirne, Stephen
- Advanced Materials Technologies, Vol. 4, Issue 10
Flexible Electronics Based on Micro/Nanostructured Paper
journal, July 2018
- Zhang, Yan; Zhang, Lina; Cui, Kang
- Advanced Materials, Vol. 30, Issue 51
Elevated-Temperature 3D Printing of Hybrid Solid-State Electrolyte for Li-Ion Batteries
journal, August 2018
- Cheng, Meng; Jiang, Yizhou; Yao, Wentao
- Advanced Materials, Vol. 30, Issue 39
Recent Advances in Design of Flexible Electrodes for Miniaturized Supercapacitors
journal, February 2020
- Yu, Chenyang; An, Jianing; Chen, Qiang
- Small Methods, Vol. 4, Issue 6
Customizable Nonplanar Printing of Lithium‐Ion Batteries
journal, August 2019
- Yu, Xiaowei; Liu, Yangtao; Pham, Hiep
- Advanced Materials Technologies, Vol. 4, Issue 11
Low-Temperature Deposition Manufacturing: A Versatile Material Extrusion-Based 3D Printing Technology for Fabricating Hierarchically Porous Materials
journal, August 2019
- Liu, Changyong; Tong, Junda; Ma, Jun
- Journal of Nanomaterials, Vol. 2019
Recent progress on printable power supply devices and systems with nanomaterials
journal, May 2018
- Lin, Yuanjing; Gao, Yuan; Fang, Fang
- Nano Research, Vol. 11, Issue 6
3D printed nanomaterial-based electronic, biomedical, and bioelectronic devices
journal, February 2020
- Hales, Samuel; Tokita, Eric; Neupane, Rajan
- Nanotechnology, Vol. 31, Issue 17
Advances on three‐dimensional electrodes for micro‐supercapacitors: A mini‐review
journal, March 2019
- Liu, Long; Zhao, Huaping; Lei, Yong
- InfoMat, Vol. 1, Issue 1
Analysis and Building of Trading Platform of Construction 3D Printing Technology and Products
journal, July 2019
- Yang, Hongxiong; Zhu, Kaozhi; Zhang, Min
- Mathematical Problems in Engineering, Vol. 2019
Graphene Oxide Induced Surface Modification for Functional Separators in Lithium Secondary Batteries
journal, February 2019
- Kim, Ju Young; Shin, Dong Ok; Kim, Kwang Man
- Scientific Reports, Vol. 9, Issue 1
3D-Printed MOF-Derived Hierarchically Porous Frameworks for Practical High-Energy Density Li-O 2 Batteries
journal, November 2018
- Lyu, Zhiyang; Lim, Gwendolyn J. H.; Guo, Rui
- Advanced Functional Materials, Vol. 29, Issue 1
Thick Electrode Batteries: Principles, Opportunities, and Challenges
journal, July 2019
- Kuang, Yudi; Chen, Chaoji; Kirsch, Dylan
- Advanced Energy Materials, Vol. 9, Issue 33
Printed supercapacitors: materials, printing and applications
journal, January 2019
- Zhang, Yi-Zhou; Wang, Yang; Cheng, Tao
- Chemical Society Reviews, Vol. 48, Issue 12
Additive Manufacturing of Batteries
journal, October 2019
- Pang, Yaokun; Cao, Yunteng; Chu, Yihang
- Advanced Functional Materials, Vol. 30, Issue 1
Functional Inks for Printable Energy Storage Applications based on 2 D Materials
journal, March 2020
- Wang, Libin; Chen, Shi; Shu, Ting
- ChemSusChem, Vol. 13, Issue 6
Inkjet‐Printed High‐Performance Flexible Micro‐Supercapacitors with Porous Nanofiber‐Like Electrode Structures
journal, July 2019
- Cheng, Tao; Wu, You‐Wei; Chen, Ya‐Li
- Small, Vol. 15, Issue 34
3D printing with cellulose materials
journal, June 2018
- Wang, Qianqian; Sun, Jianzhong; Yao, Qian
- Cellulose, Vol. 25, Issue 8
Versatile N‐Doped MXene Ink for Printed Electrochemical Energy Storage Application
journal, July 2019
- Yu, Lianghao; Fan, Zhaodi; Shao, Yuanlong
- Advanced Energy Materials, Vol. 9, Issue 34
Nanomaterials in Advanced, High-Performance Aerogel Composites: A Review
journal, April 2019
- Barrios, Elizabeth; Fox, David; Li Sip, Yuen Yee
- Polymers, Vol. 11, Issue 4
Microfluidics‐Based Biomaterials and Biodevices
journal, October 2018
- Dong, Ruihua; Liu, Yong; Mou, Lei
- Advanced Materials, Vol. 31, Issue 45
3D printed electrochemical energy storage devices
journal, January 2019
- Chang, Peng; Mei, Hui; Zhou, Shixiang
- Journal of Materials Chemistry A, Vol. 7, Issue 9
A Study of Metal Free Supercapacitors Using 3D Printing
journal, July 2018
- Tanwilaisiri, Anan; Xu, Yanmeng; Harrison, David
- International Journal of Precision Engineering and Manufacturing, Vol. 19, Issue 7
Strategies for Building Robust Traffic Networks in Advanced Energy Storage Devices: A Focus on Composite Electrodes
journal, December 2018
- Wang, Yu; Fu, Xuewei; Zheng, Min
- Advanced Materials
The Road Towards Planar Microbatteries and Micro‐Supercapacitors: From 2D to 3D Device Geometries
journal, June 2019
- Zheng, Shuanghao; Shi, Xiaoyu; Das, Pratteek
- Advanced Materials
Ink-based 3D printing technologies for graphene-based materials: a review
journal, January 2019
- Wang, Jingfeng; Liu, Yuyan; Fan, Zhimin
- Advanced Composites and Hybrid Materials, Vol. 2, Issue 1
Towards smart free form-factor 3D printable batteries
journal, January 2018
- Ragones, Heftsi; Menkin, Svetlana; Kamir, Yosi
- Sustainable Energy & Fuels, Vol. 2, Issue 7
Scalable nanomanufacturing of inkjet-printed wearable energy storage devices
journal, January 2019
- Huang, Tao-Tse; Wu, Wenzhuo
- Journal of Materials Chemistry A, Vol. 7, Issue 41
Review—Electrolytic Metal Atoms Enabled Manufacturing of Nanostructured Sensor Electrodes
journal, January 2020
- Jiang, Junhua; Wang, Congjian
- Journal of The Electrochemical Society, Vol. 167, Issue 3
Architectured Leaf-Inspired Ni 0.33 Co 0.66 S 2 /Graphene Aerogels via 3D Printing for High-Performance Energy Storage
journal, October 2018
- Tang, Xingwei; Zhu, Chengling; Cheng, Dongdong
- Advanced Functional Materials, Vol. 28, Issue 51
3D‐Printed Microelectrodes with a Developed Conductive Network and Hierarchical Pores toward High Areal Capacity for Microbatteries
journal, December 2018
- Zhou, Lin; Ning, Weiwei; Wu, Chen
- Advanced Materials Technologies
Biotemplated Synthesis of Transition Metal Nitride Architectures for Flexible Printed Circuits and Wearable Energy Storages
journal, October 2018
- Yi, Yuyang; Yu, Lianghao; Tian, Zhengnan
- Advanced Functional Materials, Vol. 28, Issue 50
Inkjet Printing of Li‐Rich Cathode Material for Thin‐Film Lithium‐Ion Microbatteries
journal, November 2019
- Kolchanov, Denis S.; Mitrofanov, Ilya; Kim, Artem
- Energy Technology, Vol. 8, Issue 3
Graphene-Based Inks for Printing of Planar Micro-Supercapacitors: A Review
journal, March 2019
- Sang Tran, Tuan; Dutta, Naba; Roy Choudhury, Namita
- Materials, Vol. 12, Issue 6
3D-Printed Graphene Oxide Framework with Thermal Shock Synthesized Nanoparticles for Li-CO 2 Batteries
journal, October 2018
- Qiao, Yun; Liu, Yang; Chen, Chaoji
- Advanced Functional Materials, Vol. 28, Issue 51
Three-Dimensional Printing of a LiFePO4/Graphite Battery Cell via Fused Deposition Modeling
journal, December 2019
- Maurel, Alexis; Grugeon, Sylvie; Fleutot, Benoît
- Scientific Reports, Vol. 9, Issue 1