3D printing technologies for electrochemical energy storage

Zhang, Feng; Wei, Min; Viswanathan, Vilayanur V.; Swart, Benjamin; Shao, Yuyan; Wu, Gang; Zhou, Chi

doi:10.1016/J.NANOEN.2017.08.037

Title: 3D printing technologies for electrochemical energy storage

Journal Article · Thu Aug 24 00:00:00 EDT 2017 · Nano Energy

DOI: https://doi.org/10.1016/J.NANOEN.2017.08.037 · OSTI ID:1395280

Zhang, Feng ^[1]; Wei, Min ^[2]; Viswanathan, Vilayanur V. ^[3]; Swart, Benjamin ^[1]; Shao, Yuyan ^[3]; Wu, Gang ^[2]; Zhou, Chi ^[1]

University at Buffalo, The State University of New York, Buffalo, NY (United States). Department of Industrial Engineering
University at Buffalo, The State University of New York, Buffalo, NY (United States). Department of Chemical and Biological Engineering
Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

We present that fabrication and assembly of electrodes and electrolytes play an important role in promoting the performance of electrochemical energy storage (EES) devices such as batteries and supercapacitors. Traditional fabrication techniques have limitations in controlling the geometry and architecture of the electrode and solid-state electrolytes, which would otherwise compromise the performance. 3D printing, a disruptive manufacturing technology, has emerged as an innovative approach to fabricating EES devices from nanoscale to macroscale, providing great opportunities to accurately control device geometry (e.g., dimension, porosity, and morphology) and structure with enhanced specific energy and power densities. Moreover, the “additive” manufacturing nature of 3D printing provides excellent controllability of the electrode thickness with much simplified process in a cost effective manner. Additionally, with the unique spatial and temporal material manipulation capability, 3D printing can integrate multiple nano-materials in the same print, and multi-functional EES devices (including functional gradient devices) can be fabricated. Herein, we review recent advances in 3D printing of EES devices. We focus on two major 3D printing technologies including direct writing and inkjet printing. The direct material deposition characteristics of these two processes enable them to print on a variety of flat substrates, even a conformal one, well suiting them to applications such as wearable devices and on-chip integrations. Other potential 3D printing techniques such as freeze nano-printing, stereolithography, fused deposition modeling, binder jetting, laminated object manufacturing, and metal 3D printing are also introduced. The advantages and limitations of each 3D printing technology are extensively discussed. More importantly, we provide a perspective on how to integrate the emerging 3D printing with existing technologies to create structures over multiple length scale from nano to macro for EES applications.

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Research Organization:: Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)

Sponsoring Organization:: USDOE

Grant/Contract Number:: AC05-76RL01830

OSTI ID:: 1395280

Report Number(s):: PNNL-SA--126437; PII: S221128551730513X

Journal Information:: Nano Energy, Journal Name: Nano Energy Journal Issue: C Vol. 40; ISSN 2211-2855

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Cyborg beast: a low-cost 3d-printed prosthetic hand for children with upper-limb differences Zuniga, Jorge; Katsavelis, Dimitrios; Peck, Jean BMC Research Notes, Vol. 8, Issue 1 https://doi.org/10.1186/s13104-015-0971-9	journal	January 2015
Three-dimensional electrodes and battery architectures Arthur, Timothy S.; Bates, Daniel J.; Cirigliano, Nicolas MRS Bulletin, Vol. 36, Issue 7 https://doi.org/10.1557/mrs.2011.156	journal	July 2011
Resistivity and Its Anisotropy Characterization of 3D-Printed Acrylonitrile Butadiene Styrene Copolymer (ABS)/Carbon Black (CB) Composites Zhang, Jie; Yang, Bin; Fu, Feng Applied Sciences, Vol. 7, Issue 1 https://doi.org/10.3390/app7010020	journal	January 2017

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Biotemplated Synthesis of Transition Metal Nitride Architectures for Flexible Printed Circuits and Wearable Energy Storages Yi, Yuyang; Yu, Lianghao; Tian, Zhengnan Advanced Functional Materials, Vol. 28, Issue 50 https://doi.org/10.1002/adfm.201805510	journal	October 2018
3D-Printed Graphene Oxide Framework with Thermal Shock Synthesized Nanoparticles for Li-CO ₂ Batteries Qiao, Yun; Liu, Yang; Chen, Chaoji Advanced Functional Materials, Vol. 28, Issue 51 https://doi.org/10.1002/adfm.201805899	journal	October 2018
3D-Printed MOF-Derived Hierarchically Porous Frameworks for Practical High-Energy Density Li-O ₂ Batteries Lyu, Zhiyang; Lim, Gwendolyn J. H.; Guo, Rui Advanced Functional Materials, Vol. 29, Issue 1 https://doi.org/10.1002/adfm.201806658	journal	November 2018
Additive Manufacturing of Batteries Pang, Yaokun; Cao, Yunteng; Chu, Yihang Advanced Functional Materials, Vol. 30, Issue 1 https://doi.org/10.1002/adfm.201906244	journal	October 2019
Elevated-Temperature 3D Printing of Hybrid Solid-State Electrolyte for Li-Ion Batteries Cheng, Meng; Jiang, Yizhou; Yao, Wentao Advanced Materials, Vol. 30, Issue 39 https://doi.org/10.1002/adma.201800615	journal	August 2018
Flexible Electronics Based on Micro/Nanostructured Paper Zhang, Yan; Zhang, Lina; Cui, Kang Advanced Materials, Vol. 30, Issue 51 https://doi.org/10.1002/adma.201801588	journal	July 2018
Strategies for Building Robust Traffic Networks in Advanced Energy Storage Devices: A Focus on Composite Electrodes Wang, Yu; Fu, Xuewei; Zheng, Min Advanced Materials https://doi.org/10.1002/adma.201804204	journal	December 2018
Microfluidics‐Based Biomaterials and Biodevices Dong, Ruihua; Liu, Yong; Mou, Lei Advanced Materials, Vol. 31, Issue 45 https://doi.org/10.1002/adma.201805033	journal	October 2018
Recent Development of Printed Micro‐Supercapacitors: Printable Materials, Printing Technologies, and Perspectives Li, Hongpeng; Liang, Jiajie Advanced Materials, Vol. 32, Issue 3 https://doi.org/10.1002/adma.201805864	journal	April 2019
The Road Towards Planar Microbatteries and Micro‐Supercapacitors: From 2D to 3D Device Geometries Zheng, Shuanghao; Shi, Xiaoyu; Das, Pratteek Advanced Materials https://doi.org/10.1002/adma.201900583	journal	June 2019
3D‐Printed Microelectrodes with a Developed Conductive Network and Hierarchical Pores toward High Areal Capacity for Microbatteries Zhou, Lin; Ning, Weiwei; Wu, Chen Advanced Materials Technologies https://doi.org/10.1002/admt.201800402	journal	December 2018
A 3D‐Printed Electrochemical Water Splitting Cell Lee, Chong‐Yong; Taylor, Adam C.; Beirne, Stephen Advanced Materials Technologies, Vol. 4, Issue 10 https://doi.org/10.1002/admt.201900433	journal	August 2019
Customizable Nonplanar Printing of Lithium‐Ion Batteries Yu, Xiaowei; Liu, Yangtao; Pham, Hiep Advanced Materials Technologies, Vol. 4, Issue 11 https://doi.org/10.1002/admt.201900645	journal	August 2019
Additive Manufacturing: Applications and Directions in Photonics and Optoelectronics Camposeo, Andrea; Persano, Luana; Farsari, Maria Advanced Optical Materials, Vol. 7, Issue 1 https://doi.org/10.1002/adom.201800419	journal	September 2018
Thick Electrode Batteries: Principles, Opportunities, and Challenges Kuang, Yudi; Chen, Chaoji; Kirsch, Dylan Advanced Energy Materials, Vol. 9, Issue 33 https://doi.org/10.1002/aenm.201901457	journal	July 2019
Versatile N‐Doped MXene Ink for Printed Electrochemical Energy Storage Application Yu, Lianghao; Fan, Zhaodi; Shao, Yuanlong Advanced Energy Materials, Vol. 9, Issue 34 https://doi.org/10.1002/aenm.201901839	journal	July 2019
3D Printing of Electrochemical Energy Storage Devices: A Review of Printing Techniques and Electrode/Electrolyte Architectures Cheng, Meng; Deivanayagam, Ramasubramonian; Shahbazian‐Yassar, Reza Batteries & Supercaps, Vol. 3, Issue 2 https://doi.org/10.1002/batt.201900130	journal	November 2019
Functional Inks for Printable Energy Storage Applications based on 2 D Materials Wang, Libin; Chen, Shi; Shu, Ting ChemSusChem, Vol. 13, Issue 6 https://doi.org/10.1002/cssc.201902019	journal	March 2020
Inkjet Printing of Li‐Rich Cathode Material for Thin‐Film Lithium‐Ion Microbatteries Kolchanov, Denis S.; Mitrofanov, Ilya; Kim, Artem Energy Technology, Vol. 8, Issue 3 https://doi.org/10.1002/ente.201901086	journal	November 2019
Advances on three‐dimensional electrodes for micro‐supercapacitors: A mini‐review Liu, Long; Zhao, Huaping; Lei, Yong InfoMat, Vol. 1, Issue 1 https://doi.org/10.1002/inf2.12007	journal	March 2019
Inkjet‐Printed High‐Performance Flexible Micro‐Supercapacitors with Porous Nanofiber‐Like Electrode Structures Cheng, Tao; Wu, You‐Wei; Chen, Ya‐Li Small, Vol. 15, Issue 34 https://doi.org/10.1002/smll.201901830	journal	July 2019
Recent Advances in Design of Flexible Electrodes for Miniaturized Supercapacitors Yu, Chenyang; An, Jianing; Chen, Qiang Small Methods, Vol. 4, Issue 6 https://doi.org/10.1002/smtd.201900824	journal	February 2020
Recent advancements in additive manufacturing technologies for porous material applications Guddati, Subhash; Kiran, A. Sandeep Kranthi; Leavy, Montray The International Journal of Advanced Manufacturing Technology, Vol. 105, Issue 1-4 https://doi.org/10.1007/s00170-019-04116-z	journal	August 2019
3D printing with cellulose materials Wang, Qianqian; Sun, Jianzhong; Yao, Qian Cellulose, Vol. 25, Issue 8 https://doi.org/10.1007/s10570-018-1888-y	journal	June 2018
Recent progress on printable power supply devices and systems with nanomaterials Lin, Yuanjing; Gao, Yuan; Fang, Fang Nano Research, Vol. 11, Issue 6 https://doi.org/10.1007/s12274-018-2068-y	journal	May 2018
A Study of Metal Free Supercapacitors Using 3D Printing Tanwilaisiri, Anan; Xu, Yanmeng; Harrison, David International Journal of Precision Engineering and Manufacturing, Vol. 19, Issue 7 https://doi.org/10.1007/s12541-018-0127-7	journal	July 2018
Ink-based 3D printing technologies for graphene-based materials: a review Wang, Jingfeng; Liu, Yuyan; Fan, Zhimin Advanced Composites and Hybrid Materials, Vol. 2, Issue 1 https://doi.org/10.1007/s42114-018-0067-9	journal	January 2019
Graphene Oxide Induced Surface Modification for Functional Separators in Lithium Secondary Batteries Kim, Ju Young; Shin, Dong Ok; Kim, Kwang Man Scientific Reports, Vol. 9, Issue 1 https://doi.org/10.1038/s41598-019-39237-8	journal	February 2019
Three-Dimensional Printing of a LiFePO4/Graphite Battery Cell via Fused Deposition Modeling Maurel, Alexis; Grugeon, Sylvie; Fleutot, Benoît Scientific Reports, Vol. 9, Issue 1 https://doi.org/10.1038/s41598-019-54518-y	journal	December 2019
Printed supercapacitors: materials, printing and applications Zhang, Yi-Zhou; Wang, Yang; Cheng, Tao Chemical Society Reviews, Vol. 48, Issue 12 https://doi.org/10.1039/c7cs00819h	journal	January 2019
Innovation and challenges in materials design for flexible rechargeable batteries: from 1D to 3D He, Yanghua; Matthews, Bryan; Wang, Jingyun Journal of Materials Chemistry A, Vol. 6, Issue 3 https://doi.org/10.1039/c7ta09301b	journal	January 2018
Towards smart free form-factor 3D printable batteries Ragones, Heftsi; Menkin, Svetlana; Kamir, Yosi Sustainable Energy & Fuels, Vol. 2, Issue 7 https://doi.org/10.1039/c8se00122g	journal	January 2018
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Scalable nanomanufacturing of inkjet-printed wearable energy storage devices Huang, Tao-Tse; Wu, Wenzhuo Journal of Materials Chemistry A, Vol. 7, Issue 41 https://doi.org/10.1039/c9ta05239a	journal	January 2019
3D printed nanomaterial-based electronic, biomedical, and bioelectronic devices Hales, Samuel; Tokita, Eric; Neupane, Rajan Nanotechnology, Vol. 31, Issue 17 https://doi.org/10.1088/1361-6528/ab5f29	journal	February 2020
Review—Electrolytic Metal Atoms Enabled Manufacturing of Nanostructured Sensor Electrodes Jiang, Junhua; Wang, Congjian Journal of The Electrochemical Society, Vol. 167, Issue 3 https://doi.org/10.1149/2.0212003jes	journal	January 2020
Low-Temperature Deposition Manufacturing: A Versatile Material Extrusion-Based 3D Printing Technology for Fabricating Hierarchically Porous Materials Liu, Changyong; Tong, Junda; Ma, Jun Journal of Nanomaterials, Vol. 2019 https://doi.org/10.1155/2019/1291067	journal	August 2019
Analysis and Building of Trading Platform of Construction 3D Printing Technology and Products Yang, Hongxiong; Zhu, Kaozhi; Zhang, Min Mathematical Problems in Engineering, Vol. 2019 https://doi.org/10.1155/2019/9507192	journal	July 2019
Graphene-Based Inks for Printing of Planar Micro-Supercapacitors: A Review Sang Tran, Tuan; Dutta, Naba; Roy Choudhury, Namita Materials, Vol. 12, Issue 6 https://doi.org/10.3390/ma12060978	journal	March 2019
Printable Nanomaterials for the Fabrication of High-Performance Supercapacitors Sun, Jiazhen; Cui, Bo; Chu, Fuqiang Nanomaterials, Vol. 8, Issue 7 https://doi.org/10.3390/nano8070528	journal	July 2018
Nanomaterials in Advanced, High-Performance Aerogel Composites: A Review Barrios, Elizabeth; Fox, David; Li Sip, Yuen Yee Polymers, Vol. 11, Issue 4 https://doi.org/10.3390/polym11040726	journal	April 2019

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