The effects of microstructural stability on the compressive response of two cast aluminum alloys up to 300 °C
Abstract
Here in this study, the high temperature compressive response of cast aluminum alloys 319 and RR350 is compared in light of their microstructures. The 319 alloy is widely used in thermally critical automotive applications and provides a baseline for comparison with the RR350 alloy, whose microstructural stability at high homologous temperatures was recently reported. Cylindrical compression samples from each alloy were tested at four temperatures up to 300 °C at a constant true strain rate that was varied over four orders of magnitude. Although both alloys are strengthened by metastable precipitates (nominally Al2Cu) in the as-aged condition, their mechanical response diverges at temperatures greater than 250 °C as the strengthening precipitates evolve in the 319 alloy and retain their as-aged morphology in the RR350 alloy. Deformation mechanisms of each alloy are examined using microstructural analysis and empirical activation energy calculations. The stability of the θ' phase in the RR350 alloy leads to effective precipitation hardening at homologous temperatures up to 0.6 and an extensive regime of grain boundary controlled deformation.
- Authors:
-
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science & Technology Division; Univ. of Tennessee, Knoxville, TN (United States). Bredesen Center for Interdisciplinary Research and Graduate Education
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science & Technology Division; Indian Inst. of Technology (IIT), Kharagpur (India). Materials Science Center
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science & Technology Division
- Publication Date:
- Research Org.:
- Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
- Sponsoring Org.:
- Work for Others (WFO); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)
- OSTI Identifier:
- 1366385
- Alternate Identifier(s):
- OSTI ID: 1495821
- Grant/Contract Number:
- AC05-00OR22725; DE‐AC05‐00OR22725
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing
- Additional Journal Information:
- Journal Volume: 700; Journal Issue: C; Journal ID: ISSN 0921-5093
- Publisher:
- Elsevier
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE; Cast Aluminum; Elevated Temperature Mechanical Properties; Thermal Phase Stability
Citation Formats
Shower, Patrick T., Roy, Shibayan, Hawkins, Charles Shane, and Shyam, Amit. The effects of microstructural stability on the compressive response of two cast aluminum alloys up to 300 °C. United States: N. p., 2017.
Web. doi:10.1016/j.msea.2017.06.024.
Shower, Patrick T., Roy, Shibayan, Hawkins, Charles Shane, & Shyam, Amit. The effects of microstructural stability on the compressive response of two cast aluminum alloys up to 300 °C. United States. https://doi.org/10.1016/j.msea.2017.06.024
Shower, Patrick T., Roy, Shibayan, Hawkins, Charles Shane, and Shyam, Amit. Thu .
"The effects of microstructural stability on the compressive response of two cast aluminum alloys up to 300 °C". United States. https://doi.org/10.1016/j.msea.2017.06.024. https://www.osti.gov/servlets/purl/1366385.
@article{osti_1366385,
title = {The effects of microstructural stability on the compressive response of two cast aluminum alloys up to 300 °C},
author = {Shower, Patrick T. and Roy, Shibayan and Hawkins, Charles Shane and Shyam, Amit},
abstractNote = {Here in this study, the high temperature compressive response of cast aluminum alloys 319 and RR350 is compared in light of their microstructures. The 319 alloy is widely used in thermally critical automotive applications and provides a baseline for comparison with the RR350 alloy, whose microstructural stability at high homologous temperatures was recently reported. Cylindrical compression samples from each alloy were tested at four temperatures up to 300 °C at a constant true strain rate that was varied over four orders of magnitude. Although both alloys are strengthened by metastable precipitates (nominally Al2Cu) in the as-aged condition, their mechanical response diverges at temperatures greater than 250 °C as the strengthening precipitates evolve in the 319 alloy and retain their as-aged morphology in the RR350 alloy. Deformation mechanisms of each alloy are examined using microstructural analysis and empirical activation energy calculations. The stability of the θ' phase in the RR350 alloy leads to effective precipitation hardening at homologous temperatures up to 0.6 and an extensive regime of grain boundary controlled deformation.},
doi = {10.1016/j.msea.2017.06.024},
journal = {Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing},
number = C,
volume = 700,
place = {United States},
year = {Thu Jun 08 00:00:00 EDT 2017},
month = {Thu Jun 08 00:00:00 EDT 2017}
}
Web of Science
Works referenced in this record:
Application of cast Al–Si alloys in internal combustion engine components
journal, March 2014
- Javidani, Mousa; Larouche, Daniel
- International Materials Reviews, Vol. 59, Issue 3
Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part I—Microstructure Evolution
journal, March 2017
- Roy, Shibayan; Allard, Lawrence F.; Rodriguez, Andres
- Metallurgical and Materials Transactions A, Vol. 48, Issue 5
Temperature effects on the tensile properties of cast and heat treated aluminum alloy A319
journal, August 2009
- Rincon, E.; Lopez, H. F.; Cisneros, M. M.
- Materials Science and Engineering: A, Vol. 519, Issue 1-2
Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part II—Mechanical and Thermal Properties
journal, March 2017
- Roy, Shibayan; Allard, Lawrence F.; Rodriguez, Andres
- Metallurgical and Materials Transactions A, Vol. 48, Issue 5
Creep Properties of the As-Cast Al-A319 Alloy: T4 and T7 Heat Treatment Effects
journal, May 2016
- Erfanian-Naziftoosi, Hamid R.; Rincón, Ernesto J.; López, Hugo F.
- Metallurgical and Materials Transactions A, Vol. 47, Issue 8
Stress-strain response of a cast 319-T6 aluminum under thermomechanical loading
journal, January 2000
- Sehitoglu, Huseyin; Smith, Tracy; Qing, Xinlin
- Metallurgical and Materials Transactions A, Vol. 31, Issue 1
Investigation of work softening mechanisms and texture in a hot deformed 6061 aluminum alloy at high temperature
journal, June 2014
- Ezatpour, H. R.; Haddad Sabzevar, M.; Sajjadi, S. A.
- Materials Science and Engineering: A, Vol. 606
Constitutive equation and hot deformation behavior of homogenized Al–7.68Zn–2.12Mg–1.98Cu–0.12Zr alloy during compression at elevated temperature
journal, July 2014
- Feng, D.; Zhang, X. M.; Liu, S. D.
- Materials Science and Engineering: A, Vol. 608
Characterization of hot deformation behavior of as-homogenized Al–Cu–Li–Sc–Zr alloy using processing maps
journal, September 2014
- Li, Bo; Pan, Qinglin; Yin, Zhimin
- Materials Science and Engineering: A, Vol. 614
Effect of solidification rate and loading mode on deformation behavior of cast Al–Si–Cu–Mg alloy with additions of transition metals
journal, June 2015
- Shaha, S. K.; Czerwinski, F.; Kasprzak, W.
- Materials Science and Engineering: A, Vol. 636
Effect of vanadium on hot deformation and microstructural evolution of 7150 aluminum alloy
journal, September 2014
- Shi, Cangji; Chen, X. -Grant
- Materials Science and Engineering: A, Vol. 613
EBSD analysis of high strain rate application Al–Cu based alloys
journal, April 2015
- Kozmel, T.; Vural, M.; Tin, S.
- Materials Science and Engineering: A, Vol. 630
Microstructural Evolution and Dynamic Softening Mechanisms of Al-Zn-Mg-Cu Alloy during Hot Compressive Deformation
journal, January 2014
- Shi, Cangji; Lai, Jing; Chen, X. -Grant
- Materials, Vol. 7, Issue 1
Strength and structure under hot-working conditions
journal, January 1969
- Jonas, J. J.; Sellars, C. M.; Tegart, W. J. McG.
- International Materials Reviews, Vol. 14, Issue 1
Effect of Strain Rate Upon Plastic Flow of Steel
journal, January 1944
- Zener, C.; Hollomon, J. H.
- Journal of Applied Physics, Vol. 15, Issue 1
The influence of temperature and strain rate on the deformation response and microstructural evolution during hot compression of a titanium alloy Ti–6Al–4V–0.1B
journal, January 2013
- Roy, Shibayan; Suwas, Satyam
- Journal of Alloys and Compounds, Vol. 548
Elevated temperature deformation behavior of an Al-8.4 wt pct Fe-3.6 wt pct Ce alloy
journal, May 1987
- Yaney, D. L.; Nix, W. D.
- Metallurgical and Materials Transactions A, Vol. 18, Issue 5
The effect of shear-resistant, plate-shaped precipitates on the work hardening of Al alloys: Towards a prediction of the strength–elongation correlation
journal, December 2009
- da Costa Teixeira, J.; Bourgeois, L.; Sinclair, C. W.
- Acta Materialia, Vol. 57, Issue 20
Slip in aluminum crystals containing strong, plate-like particles
journal, August 1970
- Russell, Kathryn G.; Ashby, M. F.
- Acta Metallurgica, Vol. 18, Issue 8
Some aspects of cross-slip mechanisms in metals and alloys
journal, January 1989
- Caillard, D.; Martin, J. L.
- Journal de Physique, Vol. 50, Issue 18
Rate controlling processes in creep of close packed metals at intermediate and high temperatures
journal, January 1988
- Bonneville, J.; Caillard, D.; Carrard, M.
- Revue de Physique Appliquée, Vol. 23, Issue 4
A model of creep at intermediate temperatures in aluminium
journal, January 1985
- Caillard, D.
- Philosophical Magazine A, Vol. 51, Issue 1
Low temperature superplasticity in a friction-stir-processed ultrafine grained Al–Zn–Mg–Sc alloy
journal, September 2005
- Charit, I.; Mishra, R. S.
- Acta Materialia, Vol. 53, Issue 15
Crystal boundaries
journal, January 1949
- King, R.; Chalmers, Bruce
- Progress in Metal Physics, Vol. 1
Self-Diffusion in Grain Boundaries and Dislocation Pipes in Al, Fe, and Ni and Application to AlN Precipitation in Steel
journal, February 2014
- Stechauner, G.; Kozeschnik, E.
- Journal of Materials Engineering and Performance, Vol. 23, Issue 5
On grain boundary sliding and diffusional creep
journal, April 1971
- Raj, R.; Ashby, M. F.
- Metallurgical Transactions, Vol. 2, Issue 4
The role of grain boundary dislocations in grain boundary sliding
journal, July 1973
- Gates, R. S.
- Acta Metallurgica, Vol. 21, Issue 7
On the role of grain boundary dislocations in high temperature creep
journal, January 1978
- Pond, R. C.; Smith, D. A.; Southerden, P. W. J.
- Philosophical Magazine A, Vol. 37, Issue 1
Strain rate sensitivity of ultrafine-grained aluminium processed by severe plastic deformation
journal, July 2005
- May, J.; Höppel, H. W.; Göken, M.
- Scripta Materialia, Vol. 53, Issue 2
Cross-slip on {110} planes in aluminum single crystals compressed along 〈100〉 axis
journal, July 1975
- Le Hazif, Roger; Poirer, Jean-Paul
- Acta Metallurgica, Vol. 23, Issue 7
Thermally activated glide in face-centred cubic metals and its application to the theory of strain hardening
journal, April 1959
- Basinski, Z. S.
- Philosophical Magazine, Vol. 4, Issue 40
A study of (001) glide in [112] aluminium single crystals: I. Creep characteristics
journal, September 1987
- Carrard, M.; Martin, J. L.
- Philosophical Magazine A, Vol. 56, Issue 3
Microstructural design of high-strength aluminum alloys
journal, December 1998
- Nie, J. F.; Muddle, B. C.
- Journal of Phase Equilibria, Vol. 19, Issue 6
Characterization of hot workability in AA 7050 aluminum alloy using activation energy and 3-D processing map
journal, November 2015
- Wang, S.; Hou, L. G.; Luo, J. R.
- Journal of Materials Processing Technology, Vol. 225
The fundamental relationships between grain orientation, deformation-induced surface roughness and strain localization in an aluminum alloy
journal, December 2011
- Stoudt, M. R.; Levine, L. E.; Creuziger, A.
- Materials Science and Engineering: A, Vol. 530
Severe plastic deformation of copper and Al–Cu alloy using multiple channel-die compression
journal, April 2011
- Parimi, A. K.; Robi, P. S.; Dwivedy, S. K.
- Materials & Design, Vol. 32, Issue 4
Effect of welding speed on microstructures and mechanical properties of underwater friction stir welded 2219 aluminum alloy
journal, March 2011
- Liu, H. J.; Zhang, H. J.; Yu, L.
- Materials & Design, Vol. 32, Issue 3
Constitutive behavior of as-cast A356
journal, June 2012
- Roy, M. J.; Maijer, D. M.; Dancoine, L.
- Materials Science and Engineering: A, Vol. 548
Simultaneous Segregation at Coherent and Semicoherent Heterophase Interfaces
journal, August 2010
- Biswas, Aniruddha; Siegel, Donald J.; Seidman, David N.
- Physical Review Letters, Vol. 105, Issue 7
Works referencing / citing this record:
Machine Learning for Thermal Transport Analysis of Aluminum Alloys with Precipitate Morphology
journal, January 2019
- Wang, Jiaqi; Yousefzadi Nobakht, Ali; Blanks, James Dean
- Advanced Theory and Simulations, Vol. 2, Issue 4