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Title: Estimation of uncertainty for contour method residual stress measurements

Journal Article · · Experimental Mechanics
 [1];  [2];  [3];  [4]
  1. Hill Engineering, LLC, Rancho Cordova, CA (United States); Univ. of California, Davis, CA (United States)
  2. Hill Engineering, LLC, Rancho Cordova, CA (United States)
  3. Los Alamos National Lab. (LANL), Los Alamos, NM (United States)
  4. Univ. of California, Davis, CA (United States)

This paper describes a methodology for the estimation of measurement uncertainty for the contour method, where the contour method is an experimental technique for measuring a two-dimensional map of residual stress over a plane. Random error sources including the error arising from noise in displacement measurements and the smoothing of the displacement surfaces are accounted for in the uncertainty analysis. The output is a two-dimensional, spatially varying uncertainty estimate such that every point on the cross-section where residual stress is determined has a corresponding uncertainty value. Both numerical and physical experiments are reported, which are used to support the usefulness of the proposed uncertainty estimator. The uncertainty estimator shows the contour method to have larger uncertainty near the perimeter of the measurement plane. For the experiments, which were performed on a quenched aluminum bar with a cross section of 51 × 76 mm, the estimated uncertainty was approximately 5 MPa (σ/E = 7 · 10⁻⁵) over the majority of the cross-section, with localized areas of higher uncertainty, up to 10 MPa (σ/E = 14 · 10⁻⁵).

Research Organization:
Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
AC52-06NA25396
OSTI ID:
1193480
Report Number(s):
LA-UR--14-27269; PII: 9971
Journal Information:
Experimental Mechanics, Journal Name: Experimental Mechanics Journal Issue: 3 Vol. 55; ISSN 0014-4851
Publisher:
SpringerCopyright Statement
Country of Publication:
United States
Language:
English

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Cited By (6)

Evaluation of Errors Associated with Cutting-Induced Plasticity in Residual Stress Measurements Using the Contour Method journal February 2017
Investigation of through thickness residual stress distribution and springback in bent AL plate by slotting method journal August 2016
Evaluation of Errors Associated with Cutting-Induced Plasticity in Residual Stress Measurements Using the Contour Method journal February 2017
Assessment of Primary Slice Release Residual Stress Mapping in a Range of Specimen Types journal August 2018
Residual stress of as-deposited and rolled wire+arc additive manufacturing Ti–6Al–4V components journal February 2016
Residual stress variation in a thick welded joint after ultrasonic impact treatment journal April 2016