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Title: Method for fabricating light weight carbon-bonded carbon fiber composites

Abstract

Ultralight carbon-bonded carbon fiber composites of densities in the range of about 0.04 to 0.10 grams per cubic centimeter are fabricated by forming an aqueous slurry of carbonaceous fibers which include carbonized fibers and 0-50 weight percent fugitive fibers and a particulate thermosetting resin precursor. The slurry is brought into contact with a perforated mandrel and the water is drained from the slurry through the perforations at a controlled flow rate of about 0.03 to 0.30 liters per minutes per square inch of mandrel surface. The deposited billet of fibers and resin precursor is heated to cure the resin precursor to bind the fibers together, removed from the mandrel, and then the resin and fugitive fibers, if any, are carbonized.

Inventors:
 [1];  [2];  [3]
  1. (Clinton, TN)
  2. Oak Ridge, TN
  3. (Oak Ridge, TN)
Issue Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
OSTI Identifier:
866904
Patent Number(s):
4818448
Assignee:
United States of America as represented by United States (Washington, DC)
Patent Classifications (CPCs):
C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
DOE Contract Number:  
W-7405-ENG-26
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
method; fabricating; light; weight; carbon-bonded; carbon; fiber; composites; ultralight; densities; range; 04; 10; grams; cubic; centimeter; fabricated; forming; aqueous; slurry; carbonaceous; fibers; carbonized; 0-50; percent; fugitive; particulate; thermosetting; resin; precursor; brought; contact; perforated; mandrel; water; drained; perforations; controlled; flow; rate; 03; 30; liters; minutes; square; inch; surface; deposited; billet; heated; cure; bind; removed; cubic centimeter; light weight; thermosetting resin; carbon fiber; weight percent; flow rate; fiber composite; aqueous slurry; square inch; fiber composites; carbon-bonded carbon; weight carbon; controlled flow; bonded carbon; /264/

Citation Formats

Wrenn, Jr., George E., Abbatiello, Leonard A, and Lewis, Jr., John. Method for fabricating light weight carbon-bonded carbon fiber composites. United States: N. p., 1989. Web.
Wrenn, Jr., George E., Abbatiello, Leonard A, & Lewis, Jr., John. Method for fabricating light weight carbon-bonded carbon fiber composites. United States.
Wrenn, Jr., George E., Abbatiello, Leonard A, and Lewis, Jr., John. Sun . "Method for fabricating light weight carbon-bonded carbon fiber composites". United States. https://www.osti.gov/servlets/purl/866904.
@article{osti_866904,
title = {Method for fabricating light weight carbon-bonded carbon fiber composites},
author = {Wrenn, Jr., George E. and Abbatiello, Leonard A and Lewis, Jr., John},
abstractNote = {Ultralight carbon-bonded carbon fiber composites of densities in the range of about 0.04 to 0.10 grams per cubic centimeter are fabricated by forming an aqueous slurry of carbonaceous fibers which include carbonized fibers and 0-50 weight percent fugitive fibers and a particulate thermosetting resin precursor. The slurry is brought into contact with a perforated mandrel and the water is drained from the slurry through the perforations at a controlled flow rate of about 0.03 to 0.30 liters per minutes per square inch of mandrel surface. The deposited billet of fibers and resin precursor is heated to cure the resin precursor to bind the fibers together, removed from the mandrel, and then the resin and fugitive fibers, if any, are carbonized.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Sun Jan 01 00:00:00 EST 1989},
month = {Sun Jan 01 00:00:00 EST 1989}
}