DOE Patents title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Layered catalyst structures and methods of making the same

Abstract

A layered catalyst structure for purifying an exhaust gas stream includes a catalyst support and a palladium catalyst layer including an atomic dispersion of palladium ions electrostatically adsorbed onto an exterior surface of the catalyst support. The catalyst support includes an alumina substrate, a first ceria layer disposed on and extending substantially continuously over the alumina substrate, and a second colloidal ceria layer formed directly on the first ceria layer over the alumina substrate. The palladium catalyst layer is formed on the exterior surface of the catalyst support by applying a palladium-containing precursor solution to the exterior surface of the catalyst support and then heating the catalyst support and the palladium-containing precursor solution. The palladium-containing precursor solution includes a positively charged palladium complex in an aqueous medium and has a pH greater than a point of zero charge of the second colloidal ceria layer.

Inventors:
; ;
Issue Date:
Research Org.:
GM Global Technology Operations LLC, Detroit, MI (United States); Univ. of Central Florida, Orlando, FL (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
2293657
Patent Number(s):
11772078
Application Number:
17/581,447
Assignee:
GM Global Technology Operations LLC (Detroit, MI); University of Central Florida Research Foundation, Inc. (Orlando, FL)
DOE Contract Number:  
EE0009196
Resource Type:
Patent
Resource Relation:
Patent File Date: 01/21/2022
Country of Publication:
United States
Language:
English

Citation Formats

Gu, Yuntao, Li, Wei, and Liu, Fudong. Layered catalyst structures and methods of making the same. United States: N. p., 2023. Web.
Gu, Yuntao, Li, Wei, & Liu, Fudong. Layered catalyst structures and methods of making the same. United States.
Gu, Yuntao, Li, Wei, and Liu, Fudong. Tue . "Layered catalyst structures and methods of making the same". United States. https://www.osti.gov/servlets/purl/2293657.
@article{osti_2293657,
title = {Layered catalyst structures and methods of making the same},
author = {Gu, Yuntao and Li, Wei and Liu, Fudong},
abstractNote = {A layered catalyst structure for purifying an exhaust gas stream includes a catalyst support and a palladium catalyst layer including an atomic dispersion of palladium ions electrostatically adsorbed onto an exterior surface of the catalyst support. The catalyst support includes an alumina substrate, a first ceria layer disposed on and extending substantially continuously over the alumina substrate, and a second colloidal ceria layer formed directly on the first ceria layer over the alumina substrate. The palladium catalyst layer is formed on the exterior surface of the catalyst support by applying a palladium-containing precursor solution to the exterior surface of the catalyst support and then heating the catalyst support and the palladium-containing precursor solution. The palladium-containing precursor solution includes a positively charged palladium complex in an aqueous medium and has a pH greater than a point of zero charge of the second colloidal ceria layer.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Tue Oct 03 00:00:00 EDT 2023},
month = {Tue Oct 03 00:00:00 EDT 2023}
}

Works referenced in this record:

Selective hydrogenation catalyst for a C3 hydrocarbon cut
patent, June 2020


Layered catalyst composite
patent, July 2004


Catalyst comprising palladium and silver, and its application for selective hydrogenation
patent, October 2018


High-capacity, low-temperature, passive NOx and cd adsorbers and methods for making same
patent, July 2021


NOx adsorber catalyst, methods and systems
patent, December 2019


Layered catalyst composite
patent, April 2006


Catalyst compositions and methods of making the same
patent, February 1988


Three-way catalysts of improved efficiency
patent, April 1988


Catalyst materials
patent, October 2013


Method for preparing a selective hydrogenation catalyst
patent, March 2021


Catalyst, exhaust gas purifying catalyst, and method of producing the catalyst
patent, December 2011


Achieving Atomic Dispersion of Highly Loaded Transition Metals in Small-Pore Zeolite SSZ-13: High-Capacity and High-Efficiency Low-Temperature CO and Passive NO x Adsorbers
journal, November 2018


Catalyst materials
patent, September 2014


Catalyst materials for NO oxidation
patent, September 2015