Title: Conversion of additively manufactured organic polymer parts to substantially pure carbon

Abstract

In one embodiment, a method includes creating a three-dimensional, carbon-containing structure using an additive manufacturing technique and converting the three-dimensional, carbon-containing structure to a substantially pure carbon structure. Moreover, the substantially pure carbon structure has an average feature diameter of less than about 100 nm. In another embodiment, a product includes a substantially pure carbon structure having an average feature diameter of less than about 100 nm. In yet another embodiment, a product includes an aerogel having inner channels corresponding to outer walls of a three-dimensional printed template around which the aerogel was formed. In addition, the inner channels have an average feature diameter of less than about 100 nm.

Inventors:

Campbell, Patrick; Baumann, Theodore F.; Biener, Juergen; Chandrasekaran, Swetha; Oakdale, James S.; Worsley, Marcus A.

Issue Date:

Tue Feb 05 00:00:00 EST 2019

Research Org.:

Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Sponsoring Org.:

USDOE

OSTI Identifier:

1502473

Patent Number(s):

10196270

Application Number:

15/208,501

Assignee:

Lawrence Livermore National Security, LLC (Livermore, CA)

Patent Classifications (CPCs):

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS

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B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

B01J13/0091 - {Preparation of aerogels, e.g. xerogels}

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS

C01B32/05 - Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30

C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01P - INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS

C01P2006/40 - Electric properties

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DOE Contract Number:  

AC52-07NA27344

Resource Type:

Patent

Resource Relation:

Patent File Date: 2016 Jul 12

Country of Publication:

United States

Language:

English