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U.S. Department of Energy
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Solid Freeform Fabrication Using the Wirefeed Process

Conference ·
OSTI ID:9609

Direct metal deposition technologies produce complex, near net shape components from CAD solid models. Most of these techniques fabricate a component by melting powder in a laser weld pool, rastering this weld bead to form a layer, and additively constructing subsequent layers. This talk describes a new direct metal deposition process, known as WireFeed, whereby a small diameter wire is used instead of powder as the feed material to fabricate components. Currently, parts are being fabricated from stainless steel. Microscopy studies show the WireFeed parts to be fully dense with fine microstructural features. Initial mechanical tests show stainless steel parts to have good strength values with retained ductility.

Research Organization:
Sandia National Labs., Albuquerque, NM (US); Sandia National Labs., Livermore, CA (US)
Sponsoring Organization:
US Department of Energy (US)
DOE Contract Number:
AC04-94AL85000
OSTI ID:
9609
Report Number(s):
SAND99-1866C
Country of Publication:
United States
Language:
English

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