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Polymer Aging Techniques Applied to Degradation of a Polyurethane Propellant Binder

Conference ·
OSTI ID:9578

The oxidative thermal aging of a crosslinked hydroxy-terminated polybutadiene (HTPB)/isophorone diisocyanate (IPDI) polyurethane rubber, commonly used as the polymeric binder matrix in solid rocket propellants, was studied at temperatures of RT to 125 C. We investigate changes in tensile elongation, mechanical hardening, polymer network properties, density, O{sub 2} permeation and molecular chain dynamics using a range of techniques including solvent swelling, detailed modulus profiling and NMR relaxation measurements. Using extensive data superposition and highly sensitive oxygen consumption measurements, we critically evaluate the Arrhenius methodology, which normally assumes a linear extrapolation of high temperature aging data. Significant curvature in the Arrhenius diagram of these oxidation rates was observed similar to previous results found for other rubber materials. Preliminary gel/network properties suggest that crosslinking is the dominant process at higher temperatures. We also assess the importance of other constituents such as ammonium perchlorate or aluminum powder in the propellant formulation.

Research Organization:
Sandia National Labs., Albuquerque, NM (US); Sandia National Labs., Livermore, CA (US)
Sponsoring Organization:
US Department of Energy (US)
DOE Contract Number:
AC04-94AL85000
OSTI ID:
9578
Report Number(s):
SAND99-1473C
Country of Publication:
United States
Language:
English

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