Response Predicting LTCC Firing Shrinkage: A Response Surface Analysis Study
The Low Temperature Cofired Ceramic (LTCC) technology is used in a variety of applications including military/space electronics, wireless communication, MEMS, medical and automotive electronics. The use of LTCC is growing due to the low cost of investment, short development time, good electrical and mechanical properties, high reliability, and flexibility in design integration (3 dimensional (3D) microstructures with cavities are possible)). The dimensional accuracy of the resulting x/y shrinkage of LTCC substrates is responsible for component assembly problems with the tolerance effect that increases in relation to the substrate size. Response Surface Analysis was used to predict product shrinkage based on specific process inputs (metal loading, layer count, lamination pressure, and tape thickness) with the ultimate goal to optimize manufacturing outputs (NC files, stencils, and screens) in achieving the final product design the first time. Three (3) regression models were developed for the DuPont 951 tape system with DuPont 5734 gold metallization based on green tape thickness.
- Research Organization:
- Kansas City Plant (KCP), Kansas City, MO
- Sponsoring Organization:
- USDOE National Nuclear Security Administration (NA)
- DOE Contract Number:
- DE-AC04-01AL66850
- OSTI ID:
- 952622
- Report Number(s):
- KCP-613-8557; TRN: US200913%%605
- Journal Information:
- Predicting LTCC Firing Shrinkage: A Response Surface Analysis Study , 04/21/09, Conference: Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT 2009), IMAPS and ACerS, 04/21/09, Denver, CO
- Country of Publication:
- United States
- Language:
- English
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