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Limits on aspect ratio in two-fluid microscale heat exchangers

Conference ·
OSTI ID:923533

This research investigates the theoretical limit on aspect ratio within two-fluid counter-flow microchannel heat exchangers. The counter-flow device is comprised of alternating layers of microchannels, which allow the two fluids to flow in opposite directions, separated by fins. A theoretical model for interpreting the span of the fin as a function of the fin thickness is established. The model is verified experimentally by fabricating two kinds of test specimens to simulate the counter-flow device. Results from metallography and leakage testing reveal that for a given set of bonding conditions, there exists a maximum permissible value of elastic fin deflection during bonding beyond which leakage is bound to occur. Furthermore, the results imply that higher aspect ratios can be achieved at smaller scales.

Research Organization:
Oregon State University, Corvallis, OR; Albany Research Center (ARC), Albany, OR
Sponsoring Organization:
Office of Naval Research
OSTI ID:
923533
Report Number(s):
DOE/ARC-2001-131
Country of Publication:
United States
Language:
English

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