Improving Energy Efficiency in Pharmaceutical ManufacturingOperations -- Part I: Motors, Drives and Compressed Air Systems

Journal Article · Sat Apr 01 04:00:00 EST 2006 · Pharmaceutical Manufacturing Magazine

OSTI ID:923192

Galitsky, Christina; Chang, Sheng-chien; Worrell, Ernst; Masanet, Eric

In Part I of this two-part series, we focus on efficient use of motors, drives and pumps, both for process equipment and compressed air systems. Pharmaceutical manufacturing plants in the U.S. spend nearly $1 billion each year for the fuel and electricity they need to keep their facilities running (Figure 1, below). That total that can increase dramatically when fuel supplies tighten and oil prices rise, as they did last year. Improving energy efficiency should be a strategic goal for any plant manager or manufacturing professional working in the drug industry today. Not only can energy efficiency reduce overall manufacturing costs, it usually reduces environmental emissions, establishing a strong foundation for a corporate greenhouse-gas-management program. For most pharmaceutical manufacturing plants, Heating, Ventilation and Air Conditioning (HVAC) is typically the largest consumer of energy, as shown in Table 1 below. This two-part series will examine energy use within pharmaceutical facilities, summarize best practices and examine potential savings and return on investment. In this first article, we will focus on efficient use of motors, drives and pumps, both for process equipment and compressed air systems. Part 2, to be published in May, will focus on overall HVAC systems, building management and boilers.

• Research Organization: Ernest Orlando Lawrence Berkeley NationalLaboratory, Berkeley, CA (US)
• Sponsoring Organization: USDOE Director, Office of Science; Environmental ProtectionAgency
• DOE Contract Number: AC02-05CH11231
• OSTI ID: 923192
• Report Number(s): LBNL--60288; BnR: 400408000
• Journal Information: Pharmaceutical Manufacturing Magazine, Journal Name: Pharmaceutical Manufacturing Magazine Vol. 0
• Country of Publication: United States
• Language: English

Related Subjects

29 ENERGY PLANNING, POLICY, AND ECONOMY
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION
AIR CONDITIONING
BOILERS
COMPRESSED AIR
ELECTRICITY
ENERGY EFFICIENCY
FUEL SUPPLIES
HEATING
HVAC SYSTEMS
MANAGEMENT
MANUFACTURING
MOTORS
PRICES
Pharmaceutical Industry cost savings energy efficiency
VENTILATION