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U.S. Department of Energy
Office of Scientific and Technical Information

Spray-formed Tooling for Injection Molding and Die Casting Applications

Conference ·
OSTI ID:911347

Rapid Solidification Process (RSP) ToolingTM is a spray forming technology tailored for producing molds and dies. The approach combines rapid solidification processing and net-shape materials processing in a single step. The ability of the sprayed deposit to capture features of the tool pattern eliminates costly machining operations in conventional mold making and reduces turnaround time. Moreover, rapid solidification suppresses carbide precipitation and growth, allowing many ferritic tool steels to be artificially aged, an alternative to conventional heat treatment that offers unique benefits. Material properties and microstructure transformation during heat treatment of spray-formed H13 tool steel are described.

Research Organization:
Idaho National Laboratory (INL)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC07-99ID13727
OSTI ID:
911347
Report Number(s):
INEEL/CON-00-00104
Country of Publication:
United States
Language:
English