Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

Patent · Tue Jun 01 00:00:00 EDT 2004

OSTI ID:879715

Meyer, Thomas N ^[1]

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1. Murrysville, PA

The casting apparatus (50) includes a holding vessel (10) for containing a supply of molten metal (12) and a casting mold (52) located above the holding vessel (10) and having a casting cavity (54). A molten metal injector (14) extends into the holding vessel (10) and is at least partially immersed in the molten metal (12) in the holding vessel (10). The molten metal injector (14) is in fluid communication with the casting cavity (54). The molten metal injector (14) has an injector body (16) defining an inlet opening (24) for receiving molten metal into the injector body (16). A gas pressurization source (38) is in fluid communication with the injector body (16) for cyclically pressurizing the injector body (16) and inducing molten metal to flow from the injector body (16) to the casting cavity (54). An inlet valve (42) is located in the inlet opening (24) in the injector body (16) for filling molten metal into the injector body (16). The inlet valve (42) is configured to prevent outflow of molten metal from the injector body (16) during pressurization and permit inflow of molten metal into the injector body (16) after pressurization. The inlet valve (42) has an inlet valve actuator (44) located above the surface of the supply of molten metal (12) and is operatively connected to the inlet valve (42) for operating the inlet valve (42) between open and closed positions.

• DOE Contract Number: 86X-SU545C
• Assignee: Alcoa Inc. (Pittsburgh, PA)
• Patent Number(s): US 6742568
• Application Number: 09/867265
• OSTI ID: 879715
• Country of Publication: United States
• Language: English