Method and apparatus for improved melt flow during continuous strip casting
Patent
·
OSTI ID:868061
- Middletown, OH
- Trenton, OH
- Dayton, OH
The continuous casting of metal strip using the melt overflow process is improved by controlling the weir conditions in the nozzle to provide a more uniform flow of molten metal across the width of the nozzle and reducing the tendency for freezing of metal along the interface with refractory surfaces. A weir design having a sloped rear wall and tapered sidewalls and critical gap controls beneath the weir has resulted in the drastic reduction in edge tearing and a significant improvement in strip uniformity. The floor of the container vessel is preferably sloped and the gap between the nozzle and the rotating substrate is critically controlled. The resulting flow patterns observed with the improved casting process have reduced thermal gradients in the bath, contained surface slag and eliminated undesirable solidification near the discharge area by increasing the flow rates at those points.
- Research Organization:
- Armco Inc. (Middletown, OH)
- DOE Contract Number:
- FC07-88ID12712
- Assignee:
- Armco Inc. (Middletown, OH)
- Patent Number(s):
- US 5063990
- Application Number:
- 07/543,612
- OSTI ID:
- 868061
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
/164/
apparatus
bath
beneath
casting
casting process
conditions
contained
container
continuous
continuous casting
continuous strip
controlled
controlling
controls
critical
critically
design
discharge
drastic
edge
eliminated
floor
flow
flow pattern
flow patterns
flow process
flow rate
flow rates
freezing
gap
gradients
improved
improved melt
improvement
increasing
interface
melt
metal
metal strip
method
molten
molten metal
near
nozzle
observed
overflow
patterns
preferably
process
provide
rates
rear
rear wall
reduced
reduced thermal
reducing
reduction
refractory
resulted
resulting
rotating
rotating substrate
sidewalls
significant
significant improvement
slag
sloped
solidification
strip
strip casting
substrate
surface
surfaces
tapered
tearing
tendency
thermal
thermal gradient
thermal gradients
undesirable
uniform
uniform flow
uniformity
vessel
wall
weir
width
apparatus
bath
beneath
casting
casting process
conditions
contained
container
continuous
continuous casting
continuous strip
controlled
controlling
controls
critical
critically
design
discharge
drastic
edge
eliminated
floor
flow
flow pattern
flow patterns
flow process
flow rate
flow rates
freezing
gap
gradients
improved
improved melt
improvement
increasing
interface
melt
metal
metal strip
method
molten
molten metal
near
nozzle
observed
overflow
patterns
preferably
process
provide
rates
rear
rear wall
reduced
reduced thermal
reducing
reduction
refractory
resulted
resulting
rotating
rotating substrate
sidewalls
significant
significant improvement
slag
sloped
solidification
strip
strip casting
substrate
surface
surfaces
tapered
tearing
tendency
thermal
thermal gradient
thermal gradients
undesirable
uniform
uniform flow
uniformity
vessel
wall
weir
width