DOE HIGH-POWER SLIM-HOLE DRILLING SYSTEM
This project used a systems approach to improve slim-hole drilling performance. A high power mud motor, having a double-length power section, and hybrid PDC/TSP drill bit were developed to deliver maximum horsepower to the rock while providing a long life down hole. This high-power slim-hole drilling system drills much faster than conventional slim-hole motor and bit combinations and holds significant potential to reduce slim-hole drilling costs. The oil and gas industries have been faced with downward price pressures since the 1980s. These pressures are not expected to be relieved in the near future. To maintain profitability, companies have had to find ways to reduce the costs of producing oil and gas. Drilling is one of the more costly operations in the production process. One method to reduce costs of drilling is to use smaller more mobile equipment. Slim holes have been drilled in the past using this principle. These wells can save money not only from the use of smaller drilling equipment, but also from reduced tubular costs. Stepping down even one casing size results in significant savings. However, slim holes have not found wide spread use for three reasons. First, until recently, the price of oil has been high so there were no forces to move the industry in this direction. Second, small roller bits and motors were not very reliable and they drilled slowly, removing much of the economic benefit. The third and final reason was the misconception that large holes were needed everywhere to deliver the desired production. Several factors have changed that will encourage the use of slim holes. The industry now favors any method of reducing the costs of producing oil and gas. In addition, the industry now understands that large holes are not always needed. Gas, in particular, can have high production rates in smaller holes. New materials now make it possible to manufacture improved bits and motors that drill for long periods at high rates. All that remains is to gather all the elements together and demonstrate the savings of slim hole drilling.
- Research Organization:
- Maurer Engineering INC (US)
- Sponsoring Organization:
- (US)
- DOE Contract Number:
- AC21-94MC30088
- OSTI ID:
- 834793
- Country of Publication:
- United States
- Language:
- English
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