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Title: CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

Technical Report ·
DOI:https://doi.org/10.2172/781797· OSTI ID:781797

The project, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'', is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (GT). The aims of the project are to: identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal; evaluate various impregnation or catalyst addition methods to improve catalyst dispersion; evaluate effects of major process variables (e.g., temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts in a bench-scale fixed bed reactor; and conduct thorough analysis and modeling of the gasification process to provide a better understanding of the fundamental mechanisms and kinetics of the process. The eutectic catalysts increased gasification rate significantly. The methods of catalyst preparation and addition had significant effect on the catalytic activity and coal gasification. The incipient wetness method gave more uniform catalyst distribution than that of physical mixing for the soluble catalysts resulting in higher gasification rates for the incipient wetness samples. The catalytic activity increased by varying degrees with catalyst loading. The above results are especially important since the eutectic catalysts (with low melting points) yield significant gasification rates even at low temperatures. Among the ternary eutectic catalysts studied, the system 39% Li{sub 2}CO{sub 3}-38.5% Na{sub 2}CO{sub 3}-22.5% Rb{sub 2}CO{sub 3} showed the best activity and will be used for further bench scale fixed-bed gasification reactor in the next period. Based on the Clark Atlanta University studies in the previous reporting period, the project team selected the 43.5% Li{sub 2}CO{sub 3}-31.5% Na{sub 2}CO{sub 3}-25% K{sub 2}CO{sub 3} ternary eutectic and the 29% Na{sub 2}CO{sub 3}-71% K{sub 2}CO{sub 3} binary eutectic for the fixed-bed studies at UTSI during this reporting period. Temperature was found to have a significant effect on the rate of gasification of coal. The rate of gasification increased up to 1400 F. Pressure did not have much effect on the gasification rates. The catalyst loading increased the gasification rate and approached complete conversion when 10 wt% of catalyst was added to the coal. Upon further increasing the catalyst amount to 20-wt% and above, there was no significant rise in gasification rate. The rate of gasification was lower for a 2:1 steam to char molar ratio (60%) compared to gasification rates at 3.4:1 molar ratio of steam-to-char where the conversion approached 100%. The characterization results of Georgia Tech are very preliminary and inconclusive and will be made available in the next report.

Research Organization:
Federal Energy Technology Center Morgantown (FETC-MGN), Morgantown, WV (United States); Federal Energy Technology Center Pittsburgh (FETC-PGH), Pittsburgh, PA (United States)
Sponsoring Organization:
US Department of Energy (US)
DOE Contract Number:
FG26-97FT97263
OSTI ID:
781797
Report Number(s):
DE-FG26-97FT97263-03; TRN: AH200123%%469
Resource Relation:
Other Information: PBD: 1 Apr 1999
Country of Publication:
United States
Language:
English

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