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Semiconductor Yield Improvement Through Automatic Defect Classification

Technical Report ·
DOI:https://doi.org/10.2172/770402· OSTI ID:770402
 [1];  [1];  [1];  [2]
  1. Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
  2. KLA Instruments Corporation, Milpitas, CA (United States)

Automatic detection of defects during the fabrication of semiconductor wafers is largely automated, but the classification of those defects is still performed manually by technicians. Projections by semiconductor manufacturers predict that with larger wafer sizes and smaller line width technology the number of defects to be manually classified will increase exponentially. This cooperative research and development agreement (CRADA) between Oak Ridge National Laboratory and KLA Instruments developed concepts, algorithms and systems to automate the classification of wafer defects to decrease inspection time, improve the reliability of defect classification, and hence increase process throughput and yield. Image analysis, feature extraction, pattern recognition and classification schemes were developed that are now being used as research tools for future products and are being integrated into the KLA line ~~wafer inspection hardware. An automatic defect classification software research tool was developed and delivered to the CRADA partner to facilitate continuation of this research beyond the end of the partnership.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Oak Ridge Y-12 Plant (Y-12), Oak Ridge, TN (United States); KLA Instruments Corporation, Milpitas, CA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-00OR22725; AC05-84OR21400
OSTI ID:
770402
Report Number(s):
Y/AMT-301; ORNL92-0140; ORNL92-0140
Country of Publication:
United States
Language:
English

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