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Growth of a Au-Ni-Sn intermetallic compound on the solder-substrate interface after aging

Thesis/Dissertation ·
DOI:https://doi.org/10.2172/753105· OSTI ID:753105
 [1]
  1. Univ. of California, Berkeley, CA (United States); LBNL Library

Au/Ni metallization has become increasingly common in microelectronic packaging when Cu pads are joined with Pb-Sn solder. The outermost Au layer serves to protect the pad from corrosion and oxidation and the Ni layer provides a diffusion barrier to inhibit detrimental growth of Cu-Sn intermetallics. As a result of reflowing eutectic Pb-Sn on top of Au/Ni metallization, the as-solidified joints have AuSn4 precipitates distributed throughout the bulk of the solder joint, and Ni3Sn4 intermetallics at the interface. Recent work has shown that the Au-Sn redeposits onto the interface during aging, compromising the strength of the joint. The present work shows that the redeposited intermetallic layer is a ternary compound with stoichiometry Au0.5Ni0.5Sn4. The growth of this intermetallic layer was investigated, and results show that the ternary compound is observed to grow after as little as 3 hours at 150°C and after 3 weeks at 150°C has grown to a thickness of 10 μm. Additionally, methods for inhibiting the growth of the ternary layer were investigated and it was determined that multiple reflows, both with and without additional aging can substantially limit the thickness of the ternary layer.

Research Organization:
Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES) (SC-22)
DOE Contract Number:
AC03-76SF00098
OSTI ID:
753105
Report Number(s):
LBNL--44758
Country of Publication:
United States
Language:
English

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