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U.S. Department of Energy
Office of Scientific and Technical Information

Production of methane-rich gas. [partial oxidation of hydrocarbonaceous fuel followed by one to three methanation stages; production of superheated steam]

Patent ·
OSTI ID:7359188
This is an improved continuous process for producing a clean methane-rich gas stream without the concomitant formation of particulate carbon. By-product superheated steam is simultaneously produced at a maximum temperature. The product stream may have a methane content up to 98 to 99 mole percent or higher and a gross heating value up to 1000 BTU per SCF or more. Process steps include partial oxidation of a hydrocarbonaceous fuel under operating conditions that produce a synthesis gas containing 10 to 30 mole percent methane (dry and CO/sub 2/-free basis) and a H/sub 2//CO mole ratio of 2.6 or higher, and reacting the methane-rich process gas stream in one to three catalytic methanation stages under critical operating conditions that increase the methane content in the process gas stream stepwise up to 98 mole percent or higher. Heat from the highly exothermic methanation reaction is used to make valuable by-product superheated steam. The product gas may be burned without polluting the atmosphere. (Official Gazette)
Assignee:
Texaco Development Corp.
Patent Number(s):
US 3922148
OSTI ID:
7359188
Country of Publication:
United States
Language:
English