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Title: Melting and casting of Raney nickel alloy. Report of investigations 1977. [42% Ni--58% Al]

Technical Report ·
OSTI ID:7317292

The melting, casting, and welding of the Raney nickel alloy (42% Ni-58% Al), a methanation catalyst useful in coal gasification, was investigated by the Bureau of Mines. Melting was done in graphite crucibles by heating aluminum and adding nickel using a cryolite slag cover. Casting conditions were found optimum when the melt temperature ranged from 1,125 to 1,200C and mold temperature from ambient to 250C. Suitable mold materials were found to be quartz, Vycor, olivene, and zircon. Welding of the alloy can be accomplished using tungsten inert gas process. Tensile strength of the alloy, in the as-cast condition, was found to be 2,000 psi with an impact strength of less than 1 foot-pound. The coefficient of thermal expansion was determined to be 0.0000184/c for as-cast material and 0.0000147/c after heat treatment.

Research Organization:
Bureau of Mines, Albany, OR (USA). Albany Metallurgy Research Center
OSTI ID:
7317292
Report Number(s):
PB-265928; BM-RI-8210
Country of Publication:
United States
Language:
English