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U.S. Department of Energy
Office of Scientific and Technical Information

Development of TiAl-based automotive engine valves

Conference ·
OSTI ID:72472
; ;  [1]
  1. Ford Motor Co., Dearborn, MI (United States). Research Lab.

The application of TiAl-based alloys as an exhaust valve material would allow automotive engines to operate at higher temperatures with increased efficiencies. Development of these materials at Ford initially concentrated on the Ti-48Al-1V (at%) system. This included: (1) room and elevated temperature fatigue, (2) creep and (3) tensile ductility optimization. Results from this test program in conjunction with other available data, previous ceramic experience and limited engine testing led to the conclusion that the major roadblock to implementation was not optimizing mechanical properties, but rather low cost and reliable valve manufacturing technology. When a cost effective manufacturing technology is developed, then the emphasis will shift to ensuring the product durability. Hence, the focus of the current program is the development of valve manufacturing technologies, in particular valve blank fabrication. Currently, casting appears to be the lowest cost alternative for valve blank fabrication. This paper reviews the technology development process as it pertains to TiAl-based valves.

OSTI ID:
72472
Report Number(s):
CONF-941144--; ISBN 1-55899-265-0
Country of Publication:
United States
Language:
English