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U.S. Department of Energy
Office of Scientific and Technical Information

Evaluation of innovative painting processes. Final technical report, October 1990-October 1991

Technical Report ·
OSTI ID:7203917

This report details an evaluation of two novel spray painting techniques that may decrease volatile organic compound (VOC) emissions associated with application of surface coatings. one technique uses supercritical carbon dioxide as a solvent and a propellant to deliver and disperse the coating. The second system, called the Ultra-Low Volume (ULV) process utilizes pressurized nitrogen to deliver a constant-flow, very soft spray through the gun nozzle. The CO2 system encountered problems in delivering urethane topcoats and was eliminated from field testing. Data were gathered on VOC emissions, paint consumption, coat thickness, and workplace exposure during application of an epoxy primer and a silica-filled chemical resistant (CARC) topcoat to a fleet of trucks at Warner Robins AFB GA. The ULV process was compared to a conventional air atomizing gun system. Results revealed a 50-percent decrease in VOC emissions, and a 30-percent decrease in paint consumption at no increase in exposure when using the ULV system. Spray painting, Transfer efficiency, Constant-pressure airless spray gun, Air pollution, VOCs, Pollution prevention.

Research Organization:
Pandalai Coatings Co., Brackenridge, PA (United States)
OSTI ID:
7203917
Report Number(s):
AD-A-279762/9/XAB
Country of Publication:
United States
Language:
English