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Title: The experimental evaluation and application of high-temperature solid lubricants

Technical Report ·
OSTI ID:7154223

This dissertation describes a research program meant to develop an understanding of high-tenperature solid lubrication and experimental techniques through the development of a composite lubricant coating system. The knowledge gained through this research was then applied to a specific engineering challenge, the tribology of a sliding seal for hypersonic flight vehicles. The solid lubricant coating is a chromium carbide based composite combined with silver, which acts as a low temperature lubricant, and barium fluoride/calcium fluoride eutectic, which acts as a high temperature lubricant. This composite coating provides good wear resistance and low friction for sliding contacts from room temperature to over 900{degree}C in reducing or oxidative environments. The specific research on this coating included a composition screening using a foil gas bearing test rig and the use of thin silver films to reduce initial wear using a pin-on-disk test rig. The chemical stability of the materials used was also addressed. This research indicated that soft metallic films and materials which become soft at elevated temperatures are potentially good lubricants. The general results from the experiments with the model solid lubricant coating were then applied to a sliding seal design concept. This seal design requires that a braided ceramic fabric slide against a variety of metal counterface materials at temperatures from 25 to 850{degree}C in an oxidative environment. A pin-on-disk tribometer was used to evaluate the tribological properties of these materials and to develop lubrication techniques. The results of this work indicate that these seal materials must be lubricated to prevent wear and reduce fiction. Thin films of silver, gold and calcium fluoride provided lubrication to the sliding materials. 22 refs., 33 figs., 12 tabs.

Research Organization:
National Aeronautics and Space Administration, Cleveland, OH (USA). Lewis Research Center
Sponsoring Organization:
DOE/CE
DOE Contract Number:
AI01-86CE50162
OSTI ID:
7154223
Report Number(s):
DOE/NASA/50162-3; NASA-TM-102476; ON: DE90006338
Resource Relation:
Other Information: Thesis (Ph.D.)
Country of Publication:
United States
Language:
English