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Oxidation behavior of single-crystal Al[sub 2]O[sub 3]-fiber-reinforced Ni[sub 3]Al-based composites

Journal Article · · Metallurgical Transactions, A (Physical Metallurgy and Materials Science); (United States)
OSTI ID:7085109
; ; ;  [1]
  1. Polytechnic Univ., Brooklyn, NY (United States). Dept. of Materials Science and Engineering
A series of single-crystal Al[sub 2]O[sub 3]-fiber-reinforced Ni[sub 3]Al-based intermetallic matrix composites were fabricated by pressure casting. The matrices employed were binary Ni[sub 3]Al, Ni[sub 3]Al-0.5 at. pct Cr, and Ni[sub 3]Al-0.34 at. pct Zr. The development of microstructure upon oxidation in air at either 1,100 C or 1,200 C was investigated by optical, scanning, and transmission electron microscopy. In air-oxidized binary Ni[sub 3]Al, some of the fibers were fully or partially covered with a layer of oxide. A weak fiber/matrix bond in this system, which led to fiber debonding during composite processing, is believed to be responsible for the ingress of O into the composite and oxidation of the matrix in the debonded regions at the fiber/matrix interface. Addition of Cr to Ni[sub 3]Al resulted in an almost threefold increase in fiber/matrix bond strength. No oxidation of the interface was observed. A thick layer of oxide was formed around all the fibers when the composite was thermally cycled prior to isothermal annealing. Addition of Zr to Ni[sub 3]Al resulted in the formation of a layer of ZrO[sub 2] on the surface of the fibers during composite processing. The ZrO[sub 2] layer provided a fast path for the diffusion of O, which led to the formation of a rootlike oxide structure around the fibers. The rootlike structure consisted of a network of Al[sub 2]O[sub 3]-covered ZrO[sub 2].
OSTI ID:
7085109
Journal Information:
Metallurgical Transactions, A (Physical Metallurgy and Materials Science); (United States), Journal Name: Metallurgical Transactions, A (Physical Metallurgy and Materials Science); (United States) Vol. 25:7; ISSN 0360-2133; ISSN MTTABN
Country of Publication:
United States
Language:
English

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