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Fatigue and thermal fatigue testing of Pb-Sn solder joints

Conference ·
OSTI ID:7071906
In an electronic package, materials of different thermal expansion coefficients are usually joined with Pb-Sn solder. The combination of temperature fluctuations and different thermal expansion coefficients creates a condition of thermal fatigue in the solder joints. This paper presents a discussion of experimental techniques developed to study fatigue in solder joints. Specimens have been developed to reproducibly test solder joints in shear using a modified double lap shear configuration. Tests were performed using a digital loadframe especially designed to isothermally fatigue solder joints in shear. Joints tested had a nominal solder composition of 60Sn-40Pb soldered to Cu. Failures were found to occur in the solder joint after fewer cycles at 125/sup 0/C than at lower temperatures. Solder joints were also tested in shear thermal fatigue. A specimen design consisting of two materials with different thermal expansion coefficients constraining a solder joint was cycled between -55/sup 0/C and 125/sup 0/C. Results of these tests indicate that there is a coarsening of the solder near the joint interface and fatigue cracks initiate in these coarsened regions.
Research Organization:
Lawrence Berkeley Lab., CA (USA)
DOE Contract Number:
AC03-76SF00098
OSTI ID:
7071906
Report Number(s):
LBL-22878; CONF-870486-1; ON: DE87006938
Country of Publication:
United States
Language:
English