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Effect of aqueous processing conditions on the microstructure and transformation behavior in Al[sub 2]O[sub 3]-ZrO[sub 2](CeO[sub 2]) composites

Journal Article · · Journal of the American Ceramic Society; (United States)
; ; ;  [1]
  1. Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

This paper reports on aqueous processing of Al[sub 2]O[sub 3]-ZrO[sub 2] (12 mol% CeO[sub 2]) composites, combined with sintering conditions, which was used to control the microstructure and its influence on the martensitic transformation temperatures of t-ZrO[sub 2] and the transformation-toughening contribution at room temperature. The resultant ZrO[sub 2] grain sizes in the dense composites were related to the transformation-toughening behavior of t-ZrO[sub 2]. The data show that the best processing conditions exist when the electrophoretic mobilities of the two solids are positive, adequately high to ensure colloidal stability, efficient packing, and uniform ZrO[sub 2] distribution, but differ greatly in magnitude, the colloidal stability of ZrO[sub 2] controls the overall stability and the rheological and processing behavior of this mixture, the grain size distribution in dense pieces sintered for 1 h at 1500[degrees] C is comparable to the particle size distribution of the powders, the martensite start temperature for the tetragonal-to-monoclinic transformation in Al[sub 2]O[sub 3] containing 20 and 40 vol% ZrO[sub 2] increases and can approach 0[degrees] C with increasing average ZrO[sub 2] grain size, and, as a result, the fracture toughness values at room temperature are raised from 4-5 MPa [center dot] m[sup [1/2]] to 9-12 MPa [center dot] M[sup [1/2]] for these two compositions.

DOE Contract Number:
AC05-84OR21400
OSTI ID:
6973396
Journal Information:
Journal of the American Ceramic Society; (United States), Journal Name: Journal of the American Ceramic Society; (United States) Vol. 75:10; ISSN 0002-7820; ISSN JACTAW
Country of Publication:
United States
Language:
English