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U.S. Department of Energy
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Integral inverter/battery charger for use in electric vehicles. Final report

Technical Report ·
OSTI ID:6924627
The design and test results of a thyristor based inverter/charger are discussed. A battery charger is included integral to the inverter by using a subset of the inverter power circuit components. The resulting charger provides electrical isolation between the vehicle propulsion battery and ac line and is capable of charging a 25 kWh propulsion battery in 8 hours from a 220 volt ac line. The integral charger employs the inverter commutation components as a resonant ac/dc isolated converter rated at 3.6 kW. Charger efficiency and power factor at an output power of 3.6 kW are 86% and 95%, respectively. The inverter, when operated with a matching polyphase ac induction motor and nominal 132 volt propulsion battery, can provide a peak shaft power of 34 kW (45 hp) during motoring operation and 45 kW (60 hp) during regeneration. Thyristors are employed for the inverter power switching devices and are arranged in an input-commutated topology. This configuration requires only two thyristors to commutate the six main inverter thyristors. Inverter efficiency during motoring operation at motor shaft speeds above 450 rad/sec (4300 rpm) is 92 to 94% for output power levels above 11 KW (15 hp). The combined ac inverter/charger package weighs 47 kg (103 lbs).
Research Organization:
Gould, Inc., Rolling Meadows, IL (USA). Gould Labs.-Electrical and Electronic Research
DOE Contract Number:
AI01-77CS51044
OSTI ID:
6924627
Report Number(s):
DOE/NASA/0249-83/1; NASA-CR-168177; ON: DE84010642
Country of Publication:
United States
Language:
English