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Nucleation and growth of [alpha][prime]-SiAlON on [alpha]-Si[sub 3]N[sub 4]

Journal Article · · Journal of the American Ceramic Society; (United States)
;  [1]
  1. Univ. of Michigan, Ann Arbor, MI (United States). Dept. of Materials Science and Engineering

Morphology, composition, and growth defects of [alpha][prime]-SiAlON have been studied in a fine-grained material with an overall composition Y[sub 0.33]Si[sub 10]Al[sub 2]O[sub 1]N[sub 15] prepared from [alpha]-Si[sub 3]N[sub 4], AlN, Al[sub 2]O[sub 3], and Y[sub 2]O[sub 3] powders. TEM analysis has shown that fully grown [alpha][prime]-SiAlON grains always contain an [alpha]-Si[sub 3]N[sub 4] core, implicating heterogeneous nucleation operating in the present system. The growth mode is epitaxial, despite the composition and lattice parameter difference between [alpha]-Si[sub 3]N[sub 4] and [alpha][prime]-SiAlON. Lacking a special growth habit, the growth typically proceeds from more than one site on the seed crystals, and the different growth fronts impinge on each other to give an equiaxed appearance of [alpha][prime]-SiAlON. Misfit dislocations on the [alpha]/[alpha][prime] interface are identified as [0001] type (b = 5.62 [angstrom]) and 1/3 [1[bar 2]10] type (b = 7.75 [angstrom]). These nucleation and growth characteristics dictate that microstructural control of [alpha][prime]-SiAlON must rest on the size distribution of the starting [alpha]-Si[sub 3]N[sub 4] powder.

OSTI ID:
6889291
Journal Information:
Journal of the American Ceramic Society; (United States), Journal Name: Journal of the American Ceramic Society; (United States) Vol. 77:7; ISSN 0002-7820; ISSN JACTAW
Country of Publication:
United States
Language:
English