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U.S. Department of Energy
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Investigation into the metallurgical aspects of joining rapidly-solidified aluminum alloys. Final report, September 1984-December 1987

Technical Report ·
OSTI ID:6845980

Research performed during this program demonstrated that the metastable microstructures upon which rapidly-solidified, powder metallurgy (RS/PM) aluminum alloys depend for their unique mechanical properties can be both recreated using rapid-solidification fusion-welding processes and/or retained using solid-state welding processes. Alloys investigated included Al-Fe-X dispersoid-type compositions developed for superior elevated-temperature properties and Al-Li-X alloys developed for high strength and modulus and low density. Processes found to be most effective for the joining of these alloys included rapid-solidification electron beam and capacitor-discharge welding and solid-state inertia-friction and diffusion welding. Metallurgical phenomena investigated included solidification, solid-state phase transformations, defect formation, and structure-property-fracture relationships. RS/PM aluminum alloys which contain low hydrogen levels, such as the inertly produced Al-8Fe-2Mo alloy, were effectively joined using the high-energy density electron-beam welding.

Research Organization:
Ohio State Univ. Research Foundation, Columbus (USA)
OSTI ID:
6845980
Report Number(s):
AD-A-194677/1/XAB
Country of Publication:
United States
Language:
English