A procedure to predict solid particle erosion in elbows and tees

Journal Article · Wed Feb 01 04:00:00 EST 1995 · Journal of Pressure Vessel Technology; (United States)

DOI:https://doi.org/10.1115/1.2842089· OSTI ID:6778457

Shirazi, S A; Shadley, J R; McLaury, B S; Rybicki, E F ^[1]

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1. Univ. of Tulsa, OK (United States). Mechanical Engineering Dept.

A semi-empirical procedure has been developed for predicting erosion rates in pipe geometries, such as elbows and tees. The procedure can be used to estimate safe operating conditions and velocities in oil and gas production where sand is present. In the proposed procedure, a concept is introduced that allows determination of erosion rate for different pipe geometries. In the procedure, based on empirical observations, the erosion rate is related to the impact velocity of sand particles on a pipe fitting wall. A simplified particle tracking model is developed and is used to estimate the impact velocity of sand particles moving in a stagnation region near the pipe wall. A new concept of equivalent stagnation length allows the simplified procedure to be applicable to actual pipe geometries. The equivalent stagnation regions'' of an elbow and a tee geometry of different sizes are obtained from experimental data for small pipe diameters, and a computational model is used to extend the procedure to larger pipe diameters. Currently, the prediction method applies to mild steel and accounts for the effects of sand size, shape, and density; fluid density, viscosity, and flow speed; and pipe size and shape. The proposed method has been verified for gas and liquid flows through several comparisons with experimental data reported in the literature. The results of the model accurately predict the effects of sand size and fluid viscosity observed in the experiments. Furthermore, predicted erosion rates showed good agreement with experimental data for gas, liquid, and gas-liquid flows in several 50.8-mm (2-in.) elbows and tees.

• OSTI ID: 6778457
• Journal Information: Journal of Pressure Vessel Technology; (United States), Journal Name: Journal of Pressure Vessel Technology; (United States) Vol. 117:1; ISSN JPVTAS; ISSN 0094-9930
• Country of Publication: United States
• Language: English

Related Subjects

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EQUIPMENT
EROSION
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FIELD PRODUCTION EQUIPMENT
FLOW RATE
FLUID FLOW
NATURAL GAS WELLS
OIL WELLS
PROBABILISTIC ESTIMATION
TWO-PHASE FLOW
WELLS