Demonstration of low-NO[sub x] burner retrofit for dual-fuel package boilers: Equipment selection criteria and initial findings. Interim report

Technical Report · Tue Sep 01 04:00:00 EDT 1992

OSTI ID:6402960

Potts, N L; Abbasi, H; Blazek, C; Savoie, M J

The Department of Defense operates nearly 600 Army boilers serving small clusters separate from central heating networks. Air pollution control regulations may require that these burners be either replaced or made cleaner and more efficient. Improved performance may be possible by retrofitting these small conventional boilers with high-efficiency, low nitrogen oxide (NO sub x) dual-fuel burners in the 4 to 30 million Btu per hour (MBtu/h) firing range. In this study, low-NO sub x replacement burners were retrofitted to firetube boilers at two Army installations for side-by-side comparison with conventional burners based on efficiency, cleanliness, and cost payback. Replacement burners were selected by the following minimum criteria: (1) a 5:1 turndown ratio, (2) excess air requirements of 10 to 20 percent throughout the firing range, and (3) emission levels of less than 50 ppm NO sub x, and carbon monoxide (CO). Preliminary findings show that retrofit of high-efficiency burner systems to firetube boilers may result in lowered NO sub x, emissions and a slight average efficiency gain compared to conventional burner systems. Based on present findings, fuel savings are calculated to recover additional capital cost in less that 4 years. Long-range monitoring and performance analysis continues.... Boilers, Burners.

• Research Organization: Army Construction Engineering Research Lab., Champaign, IL (United States)
• OSTI ID: 6402960
• Report Number(s): AD-A-262927/7/XAB; FEAP-IR-FE--92/06
• Country of Publication: United States
• Language: English

Related Subjects

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION
320305* -- Energy Conservation
Consumption
& Utilization-- Industrial & Agricultural Processes-- Industrial Waste Management
54 ENVIRONMENTAL SCIENCES
540120 -- Environment
Atmospheric-- Chemicals Monitoring & Transport-- (1990-)
AIR
AIR POLLUTION CONTROL
AMPLIFICATION
BOILERS
BURNERS
CAPITAL
CARBON COMPOUNDS
CARBON MONOXIDE
CARBON OXIDES
CHALCOGENIDES
COMPARATIVE EVALUATIONS
CONTROL
CONTROL EQUIPMENT
COST ESTIMATION
DATA
DEMONSTRATION PROGRAMS
EFFICIENCY
EQUIPMENT
EVALUATION
FLUIDS
FUELS
GAIN
GASEOUS WASTES
GASES
INFORMATION
NATIONAL ORGANIZATIONS
NITROGEN COMPOUNDS
NITROGEN OXIDES
NUMERICAL DATA
OXIDES
OXYGEN COMPOUNDS
PACKAGING
POLLUTION CONTROL
POLLUTION CONTROL EQUIPMENT
REGULATIONS
RETROFITTING
SAFETY STANDARDS
STANDARDS
STATISTICAL DATA
US DOD
US ORGANIZATIONS
WASTES