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Corrosion of aluminum alloys in ocean thermal energy conversion seawaters

Journal Article · · Mater. Performance; (United States)
OSTI ID:6359507

Aluminum alloys 5052, 3004, and Alclad 3003 and 3004 were exposed to flowing seawater at 2.44 m/s (8 fps) at the Seacoast Test Facility on Hawaii. One year data for warm surface water and three mouth data for cold water from 600 m depth are reported for free fouling, chlorinated and sponge ball cleaned conditions. All alloys pit in deep seawater, but show no pitting in warm surface water. Uniform corrosion in the warm water is initially rapid, but after 25 to 30 days the rate becomes slower and extrapolated 30 year material losses are in the 125 to 215 ..mu..m range. Chlorination at a level of 0.05 ppm for one hour per day has only a minor effect on corrosion rates, while sponge ball cleaning leads to erosion-corrosion of the Alclad surfaces and has no effect on alloy 5052. The need for additional testing in tropical seawater is discussed, as is the need for an improved understanding of the formation of inorganic scale films, their properties, and their effect on corrosion rates and heat transfer.

Research Organization:
University of Hawaii, Department of Mechanical Engineering, Honolulu, Hawaii
OSTI ID:
6359507
Journal Information:
Mater. Performance; (United States), Journal Name: Mater. Performance; (United States) Vol. 23:7; ISSN MTPFB
Country of Publication:
United States
Language:
English