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U.S. Department of Energy
Office of Scientific and Technical Information

Design and cost analysis of a 20-kWh bipolar zinc-bromine battery

Conference ·
OSTI ID:6299750

Zinc-Bromine secondary batteries are attractive systems for electric vehicles and energy storage (off-peak and photovoltaic) applications because of low cost raw materials, relatively high energy density, and ambient temperature operation. Exxon's approach to the system uses conductive carbon plastic electrodes in a bipolar configuration, separable bromine complexes, and selective membranes in a circulating electrolyte design. The 20 kWh battery design consists of two 10 kWh battery stacks placed back-to-back with a common center electrolyte feed block. Each of the two battery stacks consists of 78 cells for a system voltage of 120 volt output. Active electrode area per electrode is 12 dm/sup 2/. Cell-to-cell spacing is 0.25 cm. The two-stack module is assembled over a tray serving as a cover for the plastic electrolyte reservoir. Unit cells are comprised of alternating bipolar electrodes and separator assemblies. For various applications, accessories and controls are built into the system. The projected battery factory price of $28./kWh is discussed, along with the manufacturing, materials, and labor costs.

Research Organization:
Exxon Research and Engineering Co., Linden, NJ (USA). Advanced Energy Systems Labs.
DOE Contract Number:
AC04-76DP00789
OSTI ID:
6299750
Report Number(s):
SAND-81-7147C; CONF-811010-4; ON: DE81030117
Country of Publication:
United States
Language:
English