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U.S. Department of Energy
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Sol-gel derived thick ZrO{sub 2} coatings by liquid thermal spraying

Conference ·
OSTI ID:62854
;  [1]; ;  [2];  [3]
  1. Universidad Simon Bolivar, Caracas (Venezuela)
  2. Fachbereich Keramik, Hoehr-Grenzhausen (Germany)
  3. Laboratoire Materiaux Ceramiques et Traitements de Surface, Limoges (France)

Thick monoclinic ZrO{sub 2} coatings (> 5 {mu}m) were obtained by spraying a sol-gel derived nanoscale suspension on stainless steel substrates. The ceramic deposition was carried out spraying the sol with a commercial flame-spray equipment. This new process is compared with a more traditional technique such as the wet spraying of the sol at room temperature followed by thermal treatments between 500 and 900{degrees}C. Both, wet and thermal sprayed coatings, were analyzed by scanning microscopy and X-ray diffraction. Coatings by wet-spray depositions showed a suitable densification behavior at low temperature however the high shrinkage of the film induced cracks. The thermal spraying process yield crack-free homogeneous layers with good adhesion and low porosity.

OSTI ID:
62854
Report Number(s):
CONF-940315--
Country of Publication:
United States
Language:
English