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Performance of 2-1/4 Cr-1 Mo steel in a coal liquefaction dissolver vessel environment

Thesis/Dissertation ·
OSTI ID:6238814
Smooth-bar and notched-bar tensile specimens of bainitic 2-1/4 Cr-1 Mo steel were exposed with and without an applied stress to argon gas or to a coal slurry-H/sub 2/ environment for various conditions of time, temperature and pressure. Room temperature mechanical properties determined after each coal slurry-H/sub 2/ exposure were compared to those of like samples exposed to the same conditions in argon. The coal slurry exposures produced very little change in the room temperature mechanical properties even after 1000 hours at temperatures as high as 426/sup 0/C and total pressures of 27.6 MPa. Corrosion samples were exposed in both the liquid phase and the gaseous phase above the coal slurry-H/sub 2/ environment. Scale growth rates, electron microprobe analyses of the scale region were obtained. Smooth-bar and notched-bar tensile specimens of normalized and tempered (bainitic) 2-1/4 Cr-1 Mo steel were exposed to hydrogen gas at 5.2 to 27.6 MPa in the temperature range from 482/sup 0/ to 593/sup 0/C. Applied stress, plastic deformation and increasing exposure times all lowered the temperature, at any given pressure, for the formation of hydrogen attack bubbles. Fatigue crack growth tests were conducted on normalized and tempered (bainitic) 2-1/4 Cr-1 Mo steel. Crack growth rates were determined for near threshold to intermediate growth rate regions at room temperature and 427/sup 0/C. The results suggest that corrosion products of the coal slurry gases may mitigate the tendency of hydrogen to enhance fatigue crack growth. J integral tests were performed to determine JIC on normalized and tempered (bainitic) 2-1/4 Cr-1 Mo steel. J values were obtained from deep cracked compact tension specimens using single and multiple specimen techniques.
OSTI ID:
6238814
Country of Publication:
United States
Language:
English