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Selective isoparaffin synthesis from naphtha

Patent ·
OSTI ID:6230895
A process combination is described for selectively upgrading a naphtha feedstock to obtain lower-boiling hydrocarbons having an increased content of branched-chain paraffins comprising the steps of: (a) contacting the naphtha feedstock in a hydrogenation zone with a hydrogenation catalyst comprising a platinum-group metal component and a refractory inorganic oxide in the presence of hydrogen at a pressure of from about 10 to 100 atmospheres, a temperature of at least 30 C, and a liquid hourly space velocity of from about 1 to 8 to produce a saturated intermediate; (b) contacting the saturated intermediate without heating in a selective-isoparaffin-synthesis zone at a pressure of from about 10 to 100 atmospheres, a temperature of between about 50 and 350 C, and a liquid hourly space velocity of between about 0.5 and 20 with a solid acid selective isoparaffin-synthesis catalyst comprising a combination of a platinum-group metal component on a chlorided inorganic-oxide support with a Friedel-Crafts metal halide in the presence of hydrogen, recovering synthesis product containing butanes and pentanes, and separating the synthesis product to obtain an isobutane concentrate, a light synthesis product comprising pentanes and a heavy synthesis product comprising C[sub 7] and C[sub 8] hydrocarbons; (c) dehydrogenating at least a portion of the isobutane concentrate in a dehydrogenation zone at dehydrogenation conditions using a dehydrogenation catalyst and recovering an isobutene-containing stream; (d) contacting at least a portion of the isobutene-containing stream with an alcohol in an etherification zone at etherification conditions to obtain an ether and a hydrocarbon raffinate; (e) contacting the heavy synthesis product in a reforming zone at reforming conditions using a reforming catalyst to obtain a reformate; and, (f) blending a gasoline component comprising at least a portion of each of the light synthesis product, ether and reformate.
Assignee:
UOP, Des Plaines, IL (United States)
Patent Number(s):
US 5235120; A
Application Number:
PPN: US 7-796562
OSTI ID:
6230895
Country of Publication:
United States
Language:
English