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Simple molybdate selective oxidation catalysts containing excess MoO/sub 3/ for C/sub 4/ hydrocarbon oxidation to maleic anhydride

Technical Report ·
OSTI ID:6187629
In this research NiMoO/sub 4/ and CoMoO/sub 4/ selective oxidation catalysts with excess MoO/sub 3/ have been investigated in regard to their catalytic performance in C/sub 4/ hydrocarbon conversion to maleic anhydride. Routes have been established for the synthesis of pure molybdates; incorporation of excess MoO/sub 3/ into these catalysts have been accomplished using three different preparation techniques, namely, precipitation, solid state reaction and impregnation. Extensive characterization of the catalysts has been performed using complementary instrumentation techniques such as surface area measurements, x-ray fluorescence, x-ray diffraction, laser Raman spectroscopy, Raman microprobe spectroscopy, scanning electron microscopy, energy dispersive x-ray analyzer, and x-ray photoelectron spectroscopy. It has been shown that these catalysts exhibit a two-phase nature with distinct particles of NiMoO/sub 4/ and MoO/sub 3/ existing together. The formation of a solid solution or the formation of new nickel- (or cobalt-) molybdenum-oxygen compounds have been shown not to occur. Characterization investigations have indicated that a specific state of association of the particles was crucial: the surface of MoO/sub 3/ crystallites was covered or decorated with NiMoO/sub 4/. Kinetic investigations have been performed on these catalytic systems using a continuous, fixed bed integral reactor system for selective oxidation of C/sub 4/ hydrocarbons to maleic anhydride. Butene oxidation studies have shown that pure MoO/sub 3/ and pure NiMoO/sub 4/ are completely nonselective for maleic anhydride formation whereas catalysts which contain excess MoO/sub 3/ have a high selectivity for maleic anhydride which is accompanied by a sharp drop in CO/sub x/ selectivity. 101 references.
Research Organization:
Ames Lab., IA (USA)
DOE Contract Number:
W-7405-ENG-82
OSTI ID:
6187629
Report Number(s):
IS-T-1167; ON: DE85004793
Country of Publication:
United States
Language:
English

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