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U.S. Department of Energy
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Distributed vs. centralized heating

Journal Article · · Heat., Piping Air Cond.; (United States)
OSTI ID:6124659
Decentralization of the steam system in an industrial plant can dramatically reduce energy waste and operating costs. The approach (1) utilizes high-pressure gas piping to properly selected and located heat sources such as fluid heaters, boilers, and ovens, (2) replaces stream with a high-temperature fluid heat-transfer medium and/or hot water, and (3) provides a high- or low-pressure steam source near those users that must use stream. In a case study of a 50-year-old Chicago building housing a felt and rubber products plant, a steam profile revealed that 48% of the energy supplied to the boiler was wasted through flue gases, steam leakage, condensate drain, and transmission heat losses; 42% was used to provide ventilation preheat and transmission heat losses in winter; and 10% was actually for process heat. The Chicago plant installed instantaneous water heaters, a gas-fired fluid heater, six air-to-air heat exchangers, infrared heaters for the plant perimeter, and a low-pressure steam boiler for office heating, cutting gas consumption over 30%. Decisions about decentralization should consider the age of the plant, diversity of use, load factor, operation variations of production sections, and uncertainity of production planning.
OSTI ID:
6124659
Journal Information:
Heat., Piping Air Cond.; (United States), Journal Name: Heat., Piping Air Cond.; (United States) Vol. 55; ISSN HPAOA
Country of Publication:
United States
Language:
English