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Title: Ablation, surface activation, and electroless metallization of insulating materials by pulsed excimer laser irradiation

Conference ·
OSTI ID:6073472
;  [1];  [2];  [3]
  1. Oak Ridge National Lab., TN (United States) Tennessee Univ., Knoxville, TN (United States). Dept. of Materials Science and Engineering
  2. Oak Ridge National Lab., TN (United States)
  3. Tennessee Univ., Knoxville, TN (United States). Dept. of Materials Science and Engineering

Pulsed-laser irradiation of wide bandgap ceramic substrates, using photons with sub-bandgap energies, activates the ceramic surface for subsequent electroless copper deposition. The copper deposit is confined within the irradiated region when the substrate is subsequently immersed in an electroless copper bath. However, a high laser fluence (typically several j/cm[sup 2]) and repeated laser shots are needed to obtain uniform copper coverage by this direct-irradiation process. In contrast, by first applying an evaporated SiO[sub x] thin film (with x [approximately]1), laser ablation at quite low energy density ([approximately]0.5 J/cm[sup 2]) results in re-deposition on the ceramic substrate of material that is catalytic for subsequent electroless copper deposition. Experiments indicate that the re-deposited material is on silicon, on which copper nucleates. Using an SiO[sub x] film on a laser-transparent substrate, quite fine ([approximately]12 [mu]m) copper lines can be formed at the boundary of the region that is laser-etched in SiO[sub x]. Using SiO[sub x] with an absorbing (polycrystalline) ceramic substrate, more-or-less uniform activation and subsequent copper deposition are obtained. In the later case, interactions with the ceramic substrate also may be important for uniform deposition.

Research Organization:
Oak Ridge National Lab., TN (United States)
Sponsoring Organization:
USDOE; National Science Foundation (NSF); USDOE, Washington, DC (United States); National Science Foundation, Washington, DC (United States)
DOE Contract Number:
AC05-84OR21400
OSTI ID:
6073472
Report Number(s):
CONF-9304144-5; ON: DE93015808; CNN: DMR-9116528
Resource Relation:
Conference: 2. international conference on laser ablation: mechanisms and applications, Knoxville, TN (United States), 19-22 Apr 1993
Country of Publication:
United States
Language:
English