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U.S. Department of Energy
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Hydrocracking catalyst of improved activity

Patent ·
OSTI ID:6069308

A process is described for refining a hydrocarbon feedstock containing organonitrogen components, organosulfur components or a mixture thereof comprising: (a) contacting the feedstock with a hydrogen-containing gas in a hydrotreating zone under hydrotreating conditions in the presence of a hydrotreating catalyst comprising a Group VIB metal component and a Group VIII metal component such that a substantial proportion of the organonitrogen components, organosulfur components or mixture thereof is converted to ammonia, hydrogen sulfide or a mixture thereof; (b) contacting substantially all of the effluent from the hydrotreating zone with molecular hydrogen in a first hydrocracking zone in the presence of a first hydrocracking catalyst comprising a zeolite and a hydrogenation component to produce a hydrocracking product of substantially lower boiling point; (c) separating the hydrocracking product into a higher boiling fraction and a lower boiling fraction; (d) contacting the higher boiling fraction with molecular hydrogen in a second hydrocracking zone under hydrocracking conditions in the presence of a second hydrocracking catalyst to convert the higher boiling fraction into lower boiling products, wherein the second hydrocracking catalyst comprises: (1) a crystalline aluminosilicate Y zeolite having a silica-to-alumina mode ratio of about 6.2 or above, the zeolite having been ion-exchanged with rare earth-containing cations and Group VIII noble metal-containing cations; (2) a porous, inorganic refractory oxide intimately mixed with the zeolite; and (3) between about 4.5 weight percent and about 6.0 weight percent water based on the total weight of the second hydrocracking catalyst.

Assignee:
Union Oil Co. of California, Los Angeles, CA
Patent Number(s):
US 4689137
OSTI ID:
6069308
Country of Publication:
United States
Language:
English