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U.S. Department of Energy
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Micromorphology and microchemistry of corrosion products in tubesheet crevices: Final report

Technical Report ·
OSTI ID:6057749
Microchemical and micromorphologic examinations have been made on tubes of mill annealed alloy 600. On one tube, intergranular attack (IGA) was very light; major attention was directed instead to the denting magnetite formed by alkali in the tube-tubesheet crevice. Magnetite at the top of the tubesheet is coarsely crystalline at the Inconel contact surface (ICS), with large open channels available for passage of liquid phases. Na, Si, and S are major constituents of crystalline phases with magnetite. The second tube exposed to alkaline silicate showed very little IGA, while the third tube exposed to alkaline sulfate showed from 200 to 300 micrometers of attack. The final sample included both tube and tubesheet. The crevice was filled with magnetite and (Na, P)-rich needle-like crystals. Cr, Ni, Ti, Ca, Cl, S, P, Si, K and Na are all found in addition to the expected Fe. The tube scale is highly porous. IGA affects approximately 60% of the tube wall thickness. The intergranular surfaces in the tube are commonly covered with easily seen films/deposits. 2 refs., 26 figs., 5 tabs.
Research Organization:
Calgon Corp., Pittsburgh, PA (USA); Electric Power Research Inst., Palo Alto, CA (USA)
OSTI ID:
6057749
Report Number(s):
EPRI-NP-5400; ON: TI88920039
Country of Publication:
United States
Language:
English