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U.S. Department of Energy
Office of Scientific and Technical Information

Spf/db hollow core fan blade. [SuperPlastically Formed/Diffusion Bonded]

Patent ·
OSTI ID:5991249
A hollow core rotor blade for a turbine engine, comprising: a generally airfoil-shaped outer structure comprised of a superplastically formed, diffusion bonded sheet material, the outer structure having a trailing edge and a leading edge and being comprised of a matrix structure, with generally longitudinally oriented composite fibers being embedded within the superplastically formed material to increase the bending stiffness of the blade, the leading edge having an outer surface; and a hollow core spacing enclosed by the outer structure; wherein the outer surface of the leading edge is formed from a single sheet of material and is therefore structurally continuous and seamless, thereby allowing the rotor blade to be relatively lightweight, efficient, and durable, wherein each surface layer is comprised of an antifretting material having sufficient strength to withstand stresses between the blade and rotor during engine operation and sufficient ductility for forming into the manufactured shape; and wherein the shim is disposed between the dovetail and the dovetail slot, such that a portion of the first surface layer of the shims contacts at least a portion of each side face of the dovetail, and such that a portion of the second surface layer of the shim contacts at least a portion of each side wall of the dovetail slot.
Assignee:
McDonnell Douglas Corp., Long Beach, CA (United States)
Patent Number(s):
A; US 5240376
Application Number:
PPN: US 7-738270
OSTI ID:
5991249
Country of Publication:
United States
Language:
English