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Alumina from coal wastes by the lime-soda sinter process

Thesis/Dissertation ·
OSTI ID:5950571
The lime-soda sinter process for alumina extraction from domestic coal wastes was investigated. The three main basic steps - sintering, leaching and desilication - were studied to obtain optimal operating conditions for the highest yield of alumina. The recovery of alumina up to 80% was obtained by sintering coal waste mixtures having molar ratios of Na/sub 2/O/Al/sub 2/O/sub 3/ = 1.3 and CaO/SiO/sub 2/ = 1.8 at 1200 to 1250/sup 0/C for 20 to 30 min. The corresponding optimum conditions for water leaching of the sinters are temperatures of 60 to 70/sup 0/C for 30 to 40 minutes. The sodium aluminate responds readily to desilication with Ca(OH)/sub 2/ suspensions at room temperature. In the sintering stage, the kinetics of carbon combustion and sodium aluminate formation are also discussed. A mathematical model based on simultaneous mass and heat transport is formulated and applied to the carbon combustion process. The model predicts the combustion rate well.
OSTI ID:
5950571
Country of Publication:
United States
Language:
English